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Help CenterHeavy-Duty Foam Granulator for PU Foam Scrap Processing
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As a professional manufacturer of recycling equipment since 2019, Henan Panqi Heavy Industry Technology Co., Ltd. proudly presents our industrial-grade Heavy-Duty Foam Granulator. Engineered specifically for processing polyurethane foam scraps, this robust machine transforms waste into valuable recycled granules suitable for carpet underlay, furniture padding, and acoustic insulation applications.
Core Technical Specifications:
| Model Options | PG-600 | PG-800 | PG-1000 |
| Rotor Diameter | 600mm / 800mm / 1000mm |
| Throughput Capacity | 300-800 kg/h |
| Screen Mesh Customization | 3mm-15mm available |
Operational Advantages:
- • Precision Cutting System: Multi-axis rotor configuration with D2 tool steel blades maintains cutting efficiency
- • Thermal Management: Integrated water-cooling jacket prevents material melting during extended operation
- • Dust Containment: Sealed chamber design with negative pressure extraction minimizes airborne particles
With over US$5 million annual export value and shipments through major Chinese ports including Shanghai and Qingdao, our equipment serves clients across 15 global markets. Our 10,000+ sqm manufacturing facility implements rigorous ISO9001 quality protocols ensuring every granulator delivers:
- ✓ Minimum 6,000 operational hours before maintenance
- ✓ 30% faster scrap processing than conventional shredders
- ✓ 15% reduced energy consumption through optimized drive systems
Frequently Asked Questions:
Q: What foam densities can this machine process?
A: Effectively handles 18-45 kg/m³ density PU foam including rebonded materials.
Q: Is the blade replacement process complicated?
A: Our quick-release blade locking system allows replacement within 15 minutes without rotor disassembly.
Q: Can it integrate with existing conveyor systems?
A: Standard 500mm height discharge port accommodates most industrial conveying setups.
Q: What safety features are included?
A: Emergency stop buttons, electrical lockouts, and overload protection are standard on all models.
Q: How does noise control compare to competitors?
A: Sound-dampened chamber design maintains operation below 85 dB at 1-meter distance.
Q: Are custom screen configurations possible?
A: We provide 5 standard mesh patterns with custom perforation designs available.
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