BPFL-200 Automatic Wax Sealing Machine With PLC Control for Pharmaceutical Bottles
Product Spotlights
Zhejiang Zhong Shark Industrial Technology Co., Ltd., established in 2011, brings over a decade of precision engineering expertise to pharmaceutical packaging. Our BPFL-200 Automatic Wax Sealing Machine embodies our commitment to ISO9001-certified quality and innovation, designed specifically for demanding pharmaceutical production environments. Operating from our 30,000-50,000 sqm facility with a dedicated team of 101-200 professionals, we deliver reliable industrial solutions trusted across North America, Europe, Asia, and beyond.
The BPFL-200 revolutionizes pharmaceutical bottle sealing by integrating advanced PLC control with robust automation. This machine ensures tamper-evident, moisture-resistant seals critical for drug safety and shelf-life extension, meeting stringent pharmaceutical packaging standards.
Core Features & Technical Advantages
- Intelligent PLC Control: User-friendly touchscreen interface for precise parameter setting (temperature, speed, sealing time) and recipe storage.
- Fully Automated Operation: Integrated conveyor system feeds bottles, applies wax, cools seals, and ejects finished products without manual intervention.
- Pharmaceutical-Grade Sealing: Ensures hermetic, consistent, and compliant seals vital for product integrity in sensitive drug applications.
- High Efficiency & Flexibility: Rapid changeover between common pharmaceutical bottle sizes (customizable holders available).
- Robust Construction: Durable stainless-steel contact parts and food-grade components ensure longevity and hygiene.
- Precision Temperature Management: Advanced wax melting and application system prevents charring and guarantees uniform seal quality.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | BPFL-200 |
| Sealing Speed | Up to 60 bottles/min (Depends on bottle size) |
| Applicable Bottle Diameter | Φ10mm - Φ80mm (Customizable) |
| Wax Temperature Range | 80°C - 150°C (Adjustable) |
| Power Supply | 220V / 380V, 50/60Hz |
| Control System | PLC + HMI Touch Screen |
| Machine Dimensions (LxWxH) | Approx. 2500 x 1200 x 1600 mm |
Why Choose Zhong Shark's BPFL-200?
Leveraging our extensive manufacturing experience and ISO9001 quality systems, the BPFL-200 delivers tangible benefits:
- Enhanced Production Reliability: Minimizes downtime with stable performance.
- Reduced Operating Costs: Optimizes wax usage and lowers labor dependency.
- Guaranteed Seal Consistency: Eliminates human error for 100% seal integrity checks.
- Simplified Compliance: Provides traceable process data often required in pharma audits.
- Global Support: Backed by our established logistics network via Shanghai/Ningbo ports.
Partner with Confidence: As a proven manufacturer serving diverse global markets from North America to Oceania for over 12 years, Zhejiang Zhong Shark combines scale (30,000-50,000 sqm facility) with specialized expertise in pharmaceutical packaging machinery. The BPFL-200 represents our dedication to delivering efficient, reliable, and compliant automation solutions. Contact us today to discuss how this machine can optimize your pharmaceutical bottling line.
Frequently Asked Questions (FAQ)
Q1: What types of wax are compatible with the BPFL-200?
A: The machine is designed to handle standard pharmaceutical sealing waxes (paraffin-based, resin blends). Specific wax melting points should be within the adjustable temperature range (80°C - 150°C).
Q2: How difficult is it to change over between different bottle sizes?
A: Changeover is relatively quick. The machine typically uses interchangeable bottle neck holders. Tooling for specific sizes can be provided or customized.
Q3: Does the PLC system offer data logging capabilities?
A: Yes, the PLC system can record key operational parameters (speed, temperature, counters) for process monitoring and traceability purposes.
Q4: What safety features are incorporated?
A: Standard safety includes emergency stop buttons, thermal overload protection, and safety guards on moving parts/hot zones.
Q5: What is the typical installation and commissioning process?
A: We provide detailed manuals and offer optional on-site installation supervision and operator training services.
Q6: What is the expected maintenance schedule?
A: Regular cleaning and lubrication are essential. We recommend periodic checks per the manual. Critical spare parts lists are provided.
Q7: Can the machine integrate with existing packaging lines?
A: Yes, the BPFL-200 is designed with standard in-feed/out-feed heights and conveyor speeds for integration.
Q8: What warranty and support do you offer?
A: Standard warranty is 12 months. Technical support is available via email, phone, and video call.
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