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The high-speed air bubbles film making machine supports multiple raw material adaptability, including pure LDPE, LLDPE raw materials and qualified recycled plastic particles, and can be added with antistatic, anti-UV and other functional additives to produce diversified functional bubble films such as ordinary shockproof film, antistatic bubble film and weather-resistant packaging film. The whole production process from raw material melting, extrusion molding, vacuum bubble forming, cooling shaping to automatic winding is completed in one piece, realizing fully automated unattended operation, which greatly saves labor costs and improves production consistency.
Core Product Advantages
First of all, the equipment features ultra-high production efficiency. Optimized screw extrusion structure and high-efficiency vacuum forming system raise the operating speed to the leading level in the industry, effectively improving hourly output and mass production capacity. Compared with traditional ordinary bubble film machines, its production efficiency is increased by more than 40%, while the energy consumption per unit product is reduced by 25%-30%, realizing high efficiency and energy saving.
Secondly, it has excellent product molding quality. Equipped with a high-precision constant-temperature control system, the equipment accurately controls the melting and extrusion temperature of plastic raw materials to avoid uneven film thickness and bubble deflation caused by temperature deviation. The vacuum forming roller adopts precision polishing and anti-stick treatment, ensuring uniform bubble size, full molding, flat film surface and stable tension. The produced bubble film has good shock resistance, pressure resistance and toughness, with a product qualification rate of over 99%.
In addition, the machine has strong operational flexibility and intelligence. It adopts full PLC intelligent control system with human-machine touch screen operation interface. All parameters such as film width, bubble size, production speed and winding tension can be adjusted digitally in real time. It supports one-key start and stop, automatic alarm for faults, automatic counting of output and automatic cutting function. The equipment can stably operate 24 hours a day, with low failure rate and strong continuous production capacity, adapting to large-scale and standardized industrial production.
Detailed Equipment Technical Parameters
To facilitate customers to accurately select and apply the equipment, the complete and detailed technical parameters of the high-speed air bubbles film making machine are listed as follows:
Equipment Model: HLFPE-2000 High-speed Composite Bubble Film Machine
Applicable Raw Materials: LDPE, LLDPE, mixed recycled PE particles (addable antistatic, anti-UV masterbatch)
Production Layer: 2-4 layers composite bubble film (single/double-sided bubble optional)
Max. Effective Film Width: 2000mm (adjustable range: 1000-2000mm)
Production Speed: Rated working speed 40-60m/min, maximum mechanical speed 65m/min
Hourly Output: 400-600kg/h (adjustable according to raw material and film thickness)
Bubble Specification: Bubble diameter 6mm-32mm (replaceable forming roller), conventional bubble height 3-10mm
Film Thickness Range: 35-300gsm, uniform thickness error ≤±2gsm
Screw Parameter: Screw diameter 70mm, screw length-diameter ratio 34:1, high plasticizing efficiency
Main Motor Power: 55KW, frequency conversion speed regulation, energy-saving and stable operation
Total Installed Power: 75KW (including heating, cooling, winding and control system)
Temperature Control System: Intelligent PID constant temperature control, temperature control accuracy ±1℃, 6-section independent temperature regulation
Forming Mode: Vacuum negative pressure bubble forming, automatic air supply and pressure stabilization
Winding Mode: Automatic constant tension winding, double-station automatic switching winding, no wrinkle and no loose roll
Equipment Dimension: Length 10000mm × Width 5000mm × Height 3500mm
Equipment Weight: About 6800kg
Certification Standard: CE certification, ISO9001 quality system certification
Working Environment: Temperature 5-45℃, humidity 40%-80%, no strong corrosive gas
Equipment Structure and Working Principle
The whole equipment consists of five core systems: feeding extrusion system, temperature control system, vacuum bubble forming system, cooling shaping system and automatic winding system. During operation, after the plastic particles are uniformly mixed, they are transported to the extruder, heated and melted into a uniform plastic melt through multi-section constant temperature. The melt is extruded through the die head to form a uniform film blank, which enters the vacuum forming roller. Through negative pressure vacuum adsorption, the film is quickly pressed into a uniform bubble structure. After cooling and shaping by the high-efficiency cooling roller, the film maintains stable bubble shape and flatness. Finally, the finished bubble film is automatically wound into standard finished rolls through the constant tension winding system, realizing continuous and uninterrupted production.
The key components of the equipment are made of high-strength alloy and precision processed, with wear resistance, high temperature resistance and long service life. The frequency conversion drive system is adopted for the whole machine, which effectively reduces equipment operation noise and power consumption, and ensures stable operation at high speed without jitter or deviation.
Application Scope and Market Value
The high-speed bubble film produced by this equipment has excellent shockproof, pressure-resistant, moisture-proof and dust-proof performance, and is suitable for packaging and protection of various products. It is widely used in e-commerce express packaging, electronic precision instruments, household appliances, furniture hardware, glass ceramics, automotive accessories, logistics turnover and other industries. By adjusting production parameters, it can produce light thin bubble films for daily packaging and thickened high-strength bubble films for heavy-duty industrial protection, meeting the diversified production needs of customers.
In terms of economic benefits, the equipment’s high-speed and high-yield characteristics greatly improve production capacity, while low energy consumption and low failure rate reduce production and maintenance costs. The produced bubble film has stable quality and high market recognition, which can help customers quickly occupy the packaging material market and create stable economic benefits. In addition, the equipment supports the use of recycled plastic particles, which conforms to the concept of environmental protection and energy saving, and meets the green production standards of modern enterprises.
After-sales and Service Guarantee
We provide one-stop full-service support for all high-speed air bubbles film making machines. The equipment enjoys a one-year full machine warranty and lifelong maintenance service. We provide professional installation and commissioning, on-site operation training for employees, and complete equipment operation manuals and video tutorials. In case of equipment failure, our technical team can provide remote guidance and on-site maintenance services in the fastest time to ensure customers’ uninterrupted production. At the same time, we provide long-term spare parts supply support to eliminate customers’ after-sales worries.
If you are also interested in this machine,please don’t hesitate to contact us:
Overseas manager: Tom Wang
Email:cartonmachine.tomwang@aliyun.com
Phone/Wechat/Whatsapp:+86 133 0307 8975
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