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Help CenterBPM-200 2-Head Cotton Inserting Machine for Pharmaceutical Bottles 50-200mm Height
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As a trusted manufacturer with over a decade of expertise, Zhejiang Zhong Shark Industrial Technology Co., Ltd. proudly presents the BPM-200 2-Head Cotton Inserting Machine. Engineered specifically for pharmaceutical bottle packaging lines handling bottles from 50mm to 200mm in height, this machine exemplifies our commitment to delivering robust, efficient, and compliant automation solutions. Established in 2011 and operating from our expansive 30,000-50,000 square meter facility in Zhoushan, China, we serve a global clientele across North America, South America, Europe, Asia, Africa, and Oceania, ensuring our products meet diverse international standards.
The BPM-200 addresses the critical need for precise and hygienic cotton insertion in pharmaceutical bottling processes. Its dual-head design significantly boosts production efficiency while maintaining stringent quality control, making it an indispensable asset for manufacturers prioritizing accuracy, speed, and regulatory adherence.
Key Features & Technical Specifications:
- Dual-Head Operation: Enables simultaneous cotton insertion into two bottles, doubling throughput compared to single-head machines.
- Wide Height Compatibility: Seamlessly handles pharmaceutical bottles ranging from 50mm to 200mm, offering exceptional flexibility for diverse production lines.
- Precision Feeding & Cutting: Integrated mechanisms ensure accurate cotton roll feeding, precise cutting, and consistent insertion depth for uniform quality.
- Adjustable Parameters: User-friendly controls allow operators to easily set insertion depth, cotton quantity, and operational speed to match specific bottle and cotton plug requirements.
- Hygienic Design: Critical components in contact with the product are constructed using stainless steel, facilitating easy cleaning and meeting pharmaceutical hygiene standards.
- Stable & Reliable Performance: Built with heavy-duty frames and high-quality components for continuous operation with minimal downtime.
- Low Maintenance: Designed for simplicity and durability, reducing maintenance costs and technical support needs.
Technical Parameters Table:
| Model | BPM-200 |
| Insertion Heads | 2 |
| Applicable Bottle Height | 50 - 200 mm |
| Production Capacity (Approx.) | Adjustable, typically 30-60 bottles/minute (dependent on settings) |
| Power Requirements | 220V / 380V, 50/60Hz (Configurable) |
| Air Pressure | 0.5 - 0.7 MPa (Required) |
| Dimensions (LxWxH) | Approx. 1500 x 900 x 1600 mm (Subject to configuration) |
| Net Weight | Approx. 450 kg |
Benefits for Your Production Line:
- Enhanced Efficiency: The dual-head design dramatically increases output, reducing labor costs per bottle.
- Consistent Quality: Automated insertion eliminates human error, ensuring every bottle receives the correct amount of cotton at the precise depth.
- Reduced Contamination Risk: Minimizes human contact with bottles and cotton plugs during the insertion process.
- Quick Changeover: Adaptable design allows for relatively fast adjustments when switching between different bottle sizes within the 50-200mm range.
- Improved ROI: High reliability and low maintenance requirements contribute to a faster return on investment.
Trust & Assurance from Zhejiang Zhong Shark:
With our foundation built in 2011 and a dedicated workforce of 101-200 skilled professionals, we bring extensive experience in industrial automation to every machine we build. Our ISO9001 certification underpins our commitment to systematic quality management throughout the design, manufacturing, and testing processes. The BPM-200, like all our equipment, benefits from this rigorous approach. Our significant factory footprint allows for comprehensive production control, and our presence in diverse markets worldwide – from North America and Europe to Southeast Asia and Africa – demonstrates the global acceptance and reliability of our solutions. We ship conveniently from major ports like Shanghai and Ningbo, facilitating smooth logistics for our international partners.
Choosing the BPM-200 means investing in a machine designed for longevity, precision, and seamless integration into pharmaceutical packaging lines. Experience the difference that professional engineering and manufacturing excellence can make. Contact Zhejiang Zhong Shark today to discuss how the BPM-200 can optimize your cotton insertion process, request a detailed quotation, or explore potential customization options tailored to your specific operational needs.
Frequently Asked Questions (FAQs):
Q1: What types of cotton rolls are compatible with the BPM-200 machine?
A1: The BPM-200 is designed to work with standard non-woven cotton rolls commonly used in pharmaceutical applications. The specific width and core size requirements can be confirmed based on your standard materials.
Q2: Can this machine handle bottles with unusual shapes or wide necks?
A2: The machine is optimized for standard cylindrical pharmaceutical bottles. While it offers good flexibility within the height range, performance with significantly non-standard shapes (e.g., very oval or extremely wide-neck bottles) should be evaluated case by case. Customizable tooling options may be available.
Q3: What is the expected output capacity per hour?
A3: The production speed is adjustable. Under typical settings and assuming efficient bottle feeding, the dual-head design can achieve approximately 1800-3600 bottles per hour (30-60 bottles per minute). Actual speed depends on cotton plug size, insertion depth, and bottle handling.
Q4: Does the machine require a compressed air supply?
A4: Yes, the BPM-200 requires a clean and stable compressed air supply, typically in the range of 0.5 - 0.7 MPa, for powering its pneumatic components.
Q5: Is training provided for operating and maintaining the machine?
A5: Yes, Zhejiang Zhong Shark provides comprehensive operation and basic maintenance manuals. We also offer optional on-site or remote training sessions to ensure your team can operate the machine effectively.
Q6: What warranty period is offered with the BPM-200?
A6: We provide a standard warranty covering manufacturing defects. The specific warranty period and terms are detailed in our sales contract and can be discussed during the quotation process.
Q7: Can the machine be integrated with existing bottling line conveyors?
A7: Yes, the BPM-200 is designed for integration into automated packaging lines. It features standard inlet and outlet conveyor interfaces. Providing details of your existing line setup will help ensure smooth integration.
Q8: Are spare parts readily available?
A8: As the manufacturer, we maintain stocks of critical spare parts. We strive to ensure good availability to support our customers globally and minimize potential downtime.
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