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Help CenterAutomatic Bottle Unscrambler BPL-300 for Pharmaceutical and Food Industries
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Zhejiang Zhong Shark Industrial Technology Co., Ltd., established in 2011, specializes in manufacturing high-efficiency automation solutions for demanding industries. Our Automatic Bottle Unscrambler BPL-300 represents over a decade of engineering expertise, designed specifically for the stringent requirements of pharmaceutical and food production lines. Operating from our 30,000-50,000 square meter facility in Zhoushan, China, we leverage the skills of 101-200 dedicated professionals to deliver machinery that enhances your operational efficiency while maintaining the highest standards of product integrity.
The BPL-300 revolutionizes bottle handling by automating the traditionally labor-intensive unscrambling process. This system ensures:
Consistent orientation of bottles for filling/capping lines
Reduced product damage and material waste
Minimized human intervention in critical hygiene zones
Technical Specifications & Features:
| Parameter | Specification |
|---|---|
| Max Throughput | 300 bottles per minute |
| Bottle Height Range | 50mm - 330mm |
| Bottle Diameter Range | 25mm - 120mm |
| Power Supply | 380V/50Hz (Customizable for other standards) |
| Air Consumption | Approx. 60 L/min @ 0.6 MPa |
Key operational advantages include:
Gentle Handling: Patented soft-drop technology minimizes impact damage
Quick Changeover: Adjustable guides and rails adapt to new bottle formats in under 15 minutes
Hygienic Design: Smooth surfaces, minimal crevices, and IP65-rated components meet sanitation protocols
Intelligent Rejection: Integrated sensors automatically remove improperly oriented or damaged containers
Low Maintenance: Self-lubricating bearings and accessible service points reduce downtime
Our systems are engineered to integrate with major filling, capping, and labeling equipment brands. The modular construction allows future upgrades as production needs evolve.
Trust in our global experience – we've successfully deployed equipment across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and Domestic Markets. Shipments are efficiently managed through Shanghai and Ningbo ports. The ISO9001 certification underpins our commitment to consistent quality in every machine we produce. Experience the reliability of the BPL-300 – contact our engineering team today to discuss how this unscrambler can optimize your production throughput and reduce operational costs.
Frequently Asked Questions:
Q: What bottle shapes can the BPL-300 handle?
A: It accommodates round, oval, square, and rectangular containers within the specified dimensional ranges. Special shapes are evaluated case-by-case.Q: Is the machine suitable for cleanroom environments?
A: While standard models suit general pharmaceutical and food areas, we offer enhanced sanitation packages for higher classification zones.Q: How does it handle different bottle colors or transparency levels?
A: Advanced optical sensors with adjustable sensitivity settings reliably detect various materials and colors.Q: What maintenance schedule is recommended?
A: Daily visual checks, weekly lubrication points, and quarterly comprehensive inspections ensure optimal performance.Q: Can it process lightweight plastic bottles without tipping?
A: Yes, precision air jets and conveyor synchronization maintain stability even for lightweight containers.Q: What control interfaces are available?
A: Standard models feature PLC with HMI touchscreen. Integration options include Profibus, Ethernet/IP, and Modbus protocols.
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