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Help CenterIndustrial PVC Plastisol Production Line With 500L Mixing Capacity & PLC Control
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As an ISO-certified manufacturer since 2018, Nanjing Vaughn Tech brings you a precision-engineered PVC Plastisol Production Line designed for industrial-scale efficiency. Our 5,000-10,000 sqm facility in Jiangsu combines advanced engineering with strict quality control to deliver equipment that streamlines your plastisol manufacturing process. The integrated PLC automation ensures batch consistency while reducing operational costs.
Core Technical Advantages:
⚙️ Intelligent PLC Control - Touchscreen interface with recipe memory and real-time monitoring
💧 500L Vacuum Mixer - Eliminates air bubbles for bubble-free plastisol output
🔧 Modular Design - Expandable with optional components like cooling jackets or filler stations
🛡️ Stainless Steel Construction - 304/316L contact surfaces meet HACCP standards
| Parameter | Specification |
|---|---|
| Mixing Efficiency | 25-30 batches/hour @ 500L capacity |
| Viscosity Range | 5,000-50,000 cP handling capability |
| Temperature Control | ±1°C accuracy with PID regulation |
| Agitator Power | 15kW variable frequency drive |
The production line integrates pre-mixing, high-shear dispersion, and vacuum degassing in one continuous operation. Jacketed vessels maintain optimal temperature during compounding, while the PLC logs batch data for quality traceability. Our proprietary blade geometry achieves homogeneous mixing in 20-40% less time than conventional systems.
Operational Benefits:
✅ 40% reduction in raw material waste through precise metering
✅ Compliance with REACH and FDA indirect food contact guidelines
✅ 30% energy savings via optimized motor efficiency
Backed by our $2.5M-$5M annual export experience to 6 continents, this production line reflects stringent adherence to ISO9001 and OHSAS18001 standards. With shipment available from Shanghai, Ningbo, or Qingdao ports, we've successfully deployed similar systems across automotive, flooring, and coating industries in 15+ countries. Contact our engineering team to discuss custom configurations for your specific PVC formulation requirements.
Frequently Asked Questions:
Q: What maintenance intervals are required?
A: Recommended quarterly seal inspections with annual motor service. Our manual includes preventive schedules.
Q: Can I integrate existing material handling systems?
A: Yes, we provide flange adapters and communication protocols (Modbus RTU/TCP) for seamless integration.
Q: What's the lead time for installation?
A: Standard units ship in 6-8 weeks with commissioning support available.
Q: Are formulation recipes programmable?
A> The PLC stores up to 200 recipes with password-protected access levels.
Q: What safety features are included?
A> Emergency stop, overload protection, and vapor extraction ports as standard.
Q: Can the system handle filled compounds?
A> Optional high-viscosity agitators available for filled plastisols up to 70% solids.
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