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Help CenterHigh-Temp Aluminum Die Casting Release Agent - 800°C Continuous Operation
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As a leading manufacturer in the die casting industry, Nanjing Vaughn Tech Co.Ltd leverages our 5,000-10,000 square meter facility to produce premium high-temperature release agents. Since our establishment in 2018, we've developed specialized formulations that withstand extreme conditions while improving operational efficiency for global clients across North America, Europe, and Asia.
Our High-Temp Aluminum Die Casting Release Agent delivers unparalleled performance in demanding environments. Engineered for continuous operation at 800°C, this solution addresses critical pain points in aluminum die casting processes:
- • Eliminates mold sticking and residue buildup
- • Reduces downtime for mold cleaning by up to 40%
- • Maintains dimensional stability of cast parts
- • Extends mold service life significantly
Technical Specifications:
| Flash Point | >250°C |
| Dilution Ratio | 1:50 to 1:100 (water) |
| Viscosity Range | 15-25 cSt at 40°C |
| pH Value | 7.5-8.5 |
Operational Benefits:
- • Thermal Stability: Maintains lubricity across 400-800°C range
- • Emission Control: Low-VOC formulation meets international standards
- • Mold Protection: Creates micro-barrier against aluminum soldering
- • Surface Quality: Produces castings with consistent finish (Ra ≤ 3.2μm)
With annual exports exceeding $2.5 million and certifications including ISO 9001, ISO 14000, and IATF 16949, our manufacturing processes ensure batch-to-batch consistency. Serving diverse markets from Oceania to Eastern Europe through major ports like Shanghai and Ningbo, we've helped over 120 die casting facilities achieve:
- • 30% reduction in scrapped parts due to sticking issues
- • 22% decrease in cycle time through efficient mold release
- • 15% extension in mold lifespan
FAQ Section
Q: What makes this agent suitable for 800°C continuous operation?
A: Our proprietary silicone polymer matrix maintains molecular stability through thermal cycling, preventing breakdown at extreme temperatures.
Q: Is this compatible with different aluminum alloys?
A: Yes, it's formulated for compatibility with ADC12, A380, A356, and other common die casting alloys.
Q: What application methods do you recommend?
A: Optimal results are achieved with automated spray systems at 20-40 psi pressure with 15-25μm film thickness.
Q: How does this affect post-casting processes?
A: The formulation leaves minimal residue, reducing cleaning requirements before machining or surface treatment.
Q: What safety certifications does this product hold?
A: Manufactured under OHSAS 18001 standards with SDS documentation available upon request.
Q: Can you provide technical support for implementation?
A: Our engineering team offers application audits and optimization guidance for new customers.
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