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Help CenterCopper Wire Annealing and Tinning Machine for Cable Production
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As a specialized manufacturer since 2018, Nanjing Vaughn Tech brings precision engineering to cable production with our integrated Copper Wire Annealing and Tinning Machine. Operating from our 5,000-10,000㎡ facility in Nanjing, we've engineered this solution to deliver exceptional processing consistency while minimizing energy consumption. The machine's dual-function design eliminates production bottlenecks by combining annealing and tinning in a single automated workflow, significantly reducing labor costs for wire manufacturers.
Key technical advantages include:
- Precision Temperature Control with ±1°C accuracy ensures uniform annealing results across all wire diameters
- Intelligent Tin Pot Management maintains optimal molten tin viscosity through automatic temperature compensation
- Modular design allows configuration flexibility for different production requirements
- Energy recovery system captures annealing heat for tin pot preheating, reducing power consumption by up to 25%
Technical specifications:
| Parameter | Specification |
| Max Wire Speed | 500 m/min |
| Tin Coating Thickness | 1-10μm (adjustable) |
| Annealing Temperature Range | 300-650°C |
| Power Consumption | 45-75 kW (variable) |
| Error Detection System | Automatic wire breakage monitoring |
The machine's multi-stage quality assurance includes real-time diameter measurement and coating thickness verification. For special applications, we offer optional features like nitrogen atmosphere annealing chambers or lead-free tinning modules. Our engineers have optimized the guide pulley system to prevent wire surface scratches during high-speed operation, maintaining IEC 60228 standard compliance.
Backed by our US$2.5-5M annual exports to 15+ global markets including North America and Western Europe, this machine carries ISO9001 and OHSAS18001 certifications. With shipment available from Shanghai/Ningbo ports within 30 days, we provide complete installation support and operator training. Contact our Jiangsu-based team today to discuss how this solution can increase your production yield by up to 40% while reducing tin consumption.
Frequently Asked Questions:
-
Q: What maintenance does the tin pot require?
A: The self-cleaning flux system reduces maintenance to monthly slag removal, with ceramic-lined pots lasting 3-5 years -
Q: Can it process aluminum wires?
A: The standard configuration is for copper wire; aluminum processing requires modified temperature profiles -
Q: How is wire tension controlled?
A> Digital servo motors maintain constant tension ±0.1N across all production speeds -
Q: What safety features are included?
A> Emergency stops, temperature overload protection, and gas detection systems (for nitrogen models) -
Q: Is the control system multilingual?
A> The HMI supports 8 languages including English, Spanish, and Russian -
Q: What's the minimum order quantity?
A> Single-unit production is available with 30% deposit
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