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Core Advantages: PLC Control Leads Intelligent Innovation
The equipment’s core is the integrated PLC control system (e.g., Siemens S7-1500 series), which enables precise control and intelligent management of the entire printing process, with obvious advantages in automation, precision and operability over traditional machines.
1. Full-Automatic Operation, Reducing Labor Dependence
The PLC system synchronizes automatic paper feeding, ink supply, print head movement, conveying and stacking, eliminating manual intervention in key links. Equipped with a user-friendly touch screen HMI, operators can complete parameter setting, order storage and equipment control with one key, no professional training required. This reduces labor costs and human errors, and the equipment supports 24-hour continuous operation to improve production continuity.
2. High Precision Printing, Ensuring Stable Quality
Driven by PLC and servo control, the equipment achieves precise positioning with a registration precision of ±0.4mm (up to ±0.1mm for high-end models), ensuring clear, uniform printing without deviation. The PLC system real-time monitors the process, automatically corrects parameters and alarms for abnormalities (e.g., ink shortage, paper jamming), minimizing waste. Imported inking systems and ceramic anilox rollers ensure delicate, consistent printing effects.
3. Flexible Production, Adapting to Diverse Demands
To meet diverse market demands, the PLC system supports quick order switching and parameter storage. Operators can switch orders with one key and replace printing plates in 30 minutes, reducing downtime. Compatible with 3/5/7-ply corrugated cardboard and supporting 1-6 color printing (optional), it handles both mass production and small-batch customization easily.
4. Energy Saving and Environmental Protection, Reducing Production Costs
The PLC system optimizes equipment operation, such as segmented control of drying lamps, to save energy. The automatic ink supply system reduces ink waste by 20%, and the intelligent material distribution algorithm improves cardboard utilization to over 90%. Adopting water-based ink, it reduces VOCs emissions by 85%, meeting environmental standards for green production.
Technical Parameters: Stable Performance, Reliable Quality
The equipment uses high-quality components, with optimized technical parameters (customizable) ensuring stable operation and long service life. Key parameters are as follows:
Parameter Item |
Specification |
Printing Speed |
120-350 pcs/min (model-adjustable) |
Printing Color |
1-6 colors (optional) |
Suitable Cardboard |
3/5/7 ply corrugated board, 2-11mm thick |
Maximum Feeding Size |
300×600mm - 1200×2800mm (model-adjustable) |
Registration Precision |
±0.4mm (±0.1mm for high-precision models) |
Control System |
PLC + Touch Screen HMI, optional full-servo control |
Voltage |
380V/440V (as requested) |
Dryer System |
Infrared or UV dryer (optional) |
Certification |
CE (optional) |
Key Components & Quality Assurance
Adhering to high-precision, durable and humanized design, the equipment uses well-known brand components for stable long-term operation:
PLC Controller: International famous brand, high computing speed, strong anti-interference, supporting online debugging and upgrading for easy maintenance.
Paper Feeding Unit: Imported sun lead edge feeder with anti-static system and brushes, ensuring clean cardboard and stable high-speed feeding.
Printing Unit: Vacuum transfer and quick-lock plate system for precise alignment; anilox roller available in metal or ceramic.
Drive System: Full servo drive for high positioning accuracy and synchronization, reducing mechanical wear.
Safety Protection: Paper jam sensor, emergency stop and protective cover, meeting industrial safety standards.
Application Scenarios: Widely Used in Multiple Industries
With flexible production and stable quality, the machine is widely used in carton packaging fields, especially:
E-commerce & Logistics: Fast production, adaptable to various carton specifications, meeting large logistics demands.
Food & Beverage: Compatible with food-grade ink, ensuring safe, bright and fade-resistant printing for snacks, beverages, etc.
Electronics: High precision for clearly printing product info, logos and anti-counterfeiting marks on electronic product cartons.
Daily Chemical: Multi-color printing meets personalized packaging needs for cosmetics, detergents, etc.
After-Sales Service: Professional Support, Worry-Free Use
We provide comprehensive after-sales service to ensure smooth equipment operation and maximum customer value:
Installation & Commissioning: On-site service and operator training by professional engineers.
Quality Guarantee: 1-year warranty, with free spare parts (excluding man-made damage) and maintenance.
Technical Support: 24/7 online and on-site service, with remote debugging and on-site maintenance as needed.
Spare Parts Supply: Stable long-term supply with fast delivery to avoid production interruption.
Overseas manager: Tom Wang
Email:cartonmachine.tomwang@aliyun.com
Phone/Wechat/Whatsapp:+86 133 0307 8975
Send Inquiry to This Supplier
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