Class 180 Enamelled Aluminum Wire With Polyesterimide Insulation
Product Spotlights
As a leading manufacturer established in 1970, Shandong Huilong Electrical Material Co., Ltd. leverages decades of expertise and a modern 10,000-30,000 sqm facility to deliver premium Class 180 Enamelled Aluminum Wire with Polyesterimide Insulation. This high-performance magnet wire is engineered to meet the rigorous demands of modern electrical applications, offering superior thermal endurance and electrical reliability. Our commitment to quality, evidenced by certifications including ISO9001, ISO14000, and OHSAS18001, ensures consistent excellence in every coil. Trusted by clients across North America, South America, Europe, Asia, Africa, and Oceania, we export over $100 Million annually, providing solutions that drive efficiency and durability in your critical components.
Key Product Features & Advantages:
- Exceptional Thermal Stability: With a Class 180 (180°C) rating and Polyesterimide insulation, this wire withstands high operating temperatures without degradation, ensuring long-term reliability in demanding environments like motors and transformers.
- Superior Dielectric Strength: The robust insulation provides excellent resistance to electrical breakdown, enhancing safety and performance under high voltage stress.
- Enhanced Chemical & Solvent Resistance: Polyesterimide offers outstanding resistance to common solvents, varnishes, and chemicals encountered during impregnation and operation, protecting the conductor integrity.
- Excellent Mechanical Toughness: Features high abrasion resistance and flexibility, facilitating smooth winding processes and reducing the risk of insulation damage during coil fabrication.
- Optimized Performance & Efficiency: Aluminum conductor provides a lightweight, cost-effective alternative to copper, maintaining excellent conductivity while contributing to overall weight reduction in end products.
- Adhesion & Compatibility: Designed for excellent adhesion to both the conductor and common impregnating varnishes, ensuring a monolithic structure within the coil.
Typical Technical Specifications:
| Property | Value / Description |
| Thermal Class | 180°C |
| Insulation Material | Polyesterimide (PEI) |
| Conductor | Aluminum (EC Grade or similar) |
| Dielectric Strength | Typically exceeds 7000 VAC (min) depending on diameter |
| Elongation | Conforms to relevant IEC/NEMA/GB standards |
| Temperature Index | 180°C minimum |
| Standard Diameters | Wide range available (Specify requirements) |
Benefits for Your Business:
- Extended Component Lifespan: High thermal class reduces thermal aging, leading to more durable motors and transformers.
- Improved Process Efficiency: Excellent winding properties and chemical resistance streamline manufacturing and impregnation processes.
- Cost-Effectiveness: Aluminum conductor offers significant material cost savings compared to copper, while PEI insulation provides long-term value through reliability.
- Design Flexibility: Suitable for a vast array of demanding applications requiring high-temperature operation.
- Reduced Downtime: Reliable performance minimizes equipment failure and maintenance costs.
Trust & Global Reach:
Shandong Huilong Electrical Material stands as a reliable partner, backed by over 50 years of manufacturing excellence. Our significant annual export value exceeding $100 Million underscores our capability to meet global demand consistently. Operating from our strategically located facility in Dezhou, Shandong, we efficiently serve diverse markets worldwide, including North America, South America, Europe (Eastern, Western, Northern, Southern), Asia (Eastern, Southeast, South), Africa, Oceania, and the Middle East, through major ports like Qingdao, Shanghai, Ningbo, and Tianjin. Supported by a dedicated team of 51-100 professionals and a rigorous quality management system (certified to ISO9001, ISO14000, OHSAS18001), we guarantee the Class 180 Enamelled Aluminum Wire delivers the performance, durability, and value your applications demand. Experience the Huilong difference – contact us today for specifications, pricing, or to discuss your custom requirements.
Frequently Asked Questions (FAQ):
-
Q: What is the minimum order quantity (MOQ) for this wire?
A: Our MOQ is flexible and depends on the specific diameter and packaging requirements. Please contact our sales team for details tailored to your needs. -
Q: Can this wire be supplied on spools or in bulk boxes?
A: Yes, we offer various packaging options, including standard spools and bulk packing, to suit your production setup. Specific packaging can be discussed upon order. -
Q: Does this Class 180 wire meet specific international standards?
A: Our wire is manufactured to comply with common international standards such as IEC and NEMA, as well as relevant GB standards. Specific standard certifications can be confirmed upon request. -
Q: How does the performance of aluminum wire compare to copper in this application?
A: Aluminum offers a cost-effective and lightweight alternative with good conductivity. While conductivity is lower than copper, its performance is excellent for many applications, especially when weight and cost are significant factors, and it meets the thermal and dielectric requirements of Class 180 with PEI insulation. -
Q: Is the Polyesterimide insulation solvent-resistant?
A: Yes, Polyesterimide insulation exhibits very good resistance to a wide range of solvents and varnishes commonly used in impregnation processes. -
Q: What lead times can I expect for orders?
A: Lead times vary based on order size, specific specifications, and current production schedules. We strive for efficient delivery. Please inquire for an accurate estimate based on your requirements. -
Q: Can you provide custom diameters or insulation builds?
A: Yes, we offer customization options for wire diameter and insulation thickness to meet specific design requirements. Please discuss your needs with our technical sales team. -
Q: What is the shelf life of this enamelled wire?
A: When stored properly in a cool, dry environment away from direct sunlight and contaminants, the wire typically maintains its specified properties for an extended period, generally exceeding 12 months.
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