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Help CenterGlass Bottle Filling Machine for Liquid Packing With Rotary Star Wheel Design
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Manufactured by Shandong Gongda Intelligent Equipment Co., Ltd., a trusted ISO9001 certified factory based in Dezhou, China, this advanced Glass Bottle Filling Machine revolutionizes liquid packaging lines. Engineered with a precision Rotary Star Wheel design, it delivers exceptional speed, accuracy, and gentle handling for your valuable glass containers. We proudly serve diverse global markets including North America, Europe, Asia, Africa, and Oceania, shipping efficiently from Qingdao port.
Core Technology & Advantages:
- Rotary Star Wheel Mechanism: Ensures smooth, precise bottle indexing and positioning, minimizing bottle jams and breakage for high-speed continuous operation.
- High-Precision Filling: Utilizes advanced servo-driven piston fillers or flow meters (optional) achieving accuracy within ±0.5% for consistent fill volumes, reducing product giveaway.
- Gentle Product Handling: Designed specifically for fragile glass bottles, preventing damage during the high-speed transfer process.
- Versatile Liquid Compatibility: Efficiently handles a wide range of viscosities including water, juices, oils, sauces, detergents, and cosmetics.
- Quick Changeover: Tool-less adjustments for bottle size and height changes minimize downtime between production runs.
- Hygienic Construction: Critical contact parts made from 304 stainless steel meet food and pharmaceutical hygiene standards, easy to clean and maintain.
- Intelligent Control: User-friendly PLC with touch screen HMI allows for easy parameter setting, production monitoring, and fault diagnosis.
Technical Specifications (Typical Models):
| Model | Filling Heads | Capacity (Bottles/Hour) | Bottle Diameter Range (mm) | Filling Accuracy |
|---|---|---|---|---|
| GD-RF-8 | 8 | 800-1200 | 40-100 | ±0.5% |
| GD-RF-16 | 16 | 1500-2000 | 40-120 | ±0.5% |
| GD-RF-24 | 24 | 2200-3000 | 50-150 | ±0.5% |
Note: Power supply (220V/380V 50/60Hz), air pressure requirements (0.6-0.8MPa), and specific filling ranges are customizable based on client needs.
Client Benefits:
- Boosted Productivity: Achieve significantly higher output rates compared to linear fillers.
- Reduced Product Loss: High accuracy minimizes overfilling and waste, protecting profit margins.
- Lower Breakage Costs: Gentle star wheel handling drastically reduces glass bottle damage.
- Operational Flexibility: Adapt quickly to different bottle sizes and product types.
- Enhanced Line Integration: Seamlessly connects with upstream washers and downstream cappers/labelers.
- Reliable Performance: Robust construction and quality components ensure consistent uptime.
Trust & Global Reach:
Backed by our ISO9001 certified quality management system, Shandong Gongda guarantees the reliability and performance of every glass bottle filling machine we produce. Our extensive experience supplying equipment to demanding markets across North America, South America, Europe (Eastern, Western, Northern, Southern), Asia (Southeast, Eastern, South), Africa, Oceania, and the Middle East demonstrates our capability to meet international standards and diverse client requirements. We ensure smooth logistics via the Port of Qingdao.
Ready to Optimize Your Liquid Packaging? This Rotary Star Wheel Glass Bottle Filling Machine offers a proven solution for efficient, accurate, and gentle high-speed filling. Contact Shandong Gongda Intelligent Equipment today for a detailed quotation, specific configuration advice, or to discuss your project requirements. Let our expertise help you achieve your production goals.
Frequently Asked Questions (FAQ):
Q1: What types of liquids can this machine handle?
A1: It's suitable for a wide range of free-flowing to moderately viscous liquids, including water, juice, oil, vinegar, sauces, shampoo, lotions, liquid soap, and some chemicals. Special filling valves are available for foaming liquids or high-viscosity products.
Q2: Can it handle non-round glass bottles?
A2: The standard star wheel is optimized for round bottles. For square, oval, or irregular shaped bottles, custom star wheel guides are available upon request to ensure proper handling.
Q3: What is the minimum and maximum bottle size capacity?
A3: The standard machine accommodates bottle diameters typically between 40mm and 150mm, and heights up to 350mm. Specific ranges depend on the model. Capabilities outside this range can be discussed for customization.
Q4: Does the machine include a capper?
A4: This unit is primarily a filling machine. However, it is designed for seamless integration with automatic screw cappers, snap cappers, or corkers downstream to form a complete packaging line. We can supply the complete line.
Q5: How is the fill volume adjusted and controlled?
A5: Fill volume is precisely controlled via the PLC touch screen interface. For piston fillers, adjustment is mechanical and straightforward. For flow meter systems, it's fully programmable electronically for different volumes.
Q6: What kind of maintenance does it require?
A6: Routine maintenance includes regular lubrication of moving parts, cleaning of filling nozzles and contact surfaces after production runs, and periodic checks of seals and pneumatics. The design prioritizes accessibility for maintenance.
Q7: Is training provided for operators?
A7: Yes, comprehensive operational and basic maintenance training is provided either at our factory in Dezhou, China, or via online sessions upon installation. Detailed manuals are also supplied.
Q8: What is the lead time for delivery?
A8: Standard model lead times typically range from 30 to 45 days after order confirmation, depending on the configuration and current production schedule. Customized machines may require additional time.
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