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Help Center8FBN15 Battery 7PzB525, Toyota Forklift High-configuration Model 1.5t Electric Counterbalanced Battery Forklift Battery 48V525Ah
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Applicable vehicle model: TOYOTA forklift 8FBN15 Voltage (V): 48 Capacity (Ah): 525 Iron box specification (mm): 990*545*635 Battery type: lead-acid battery Number of cells (pcs): 24
1. The discharge capacity of a battery is expressed in terms of a 5-hour rate, and its capacity varies depending on the discharge conditions (discharge current, battery temperature, electrolyte density). That is, a larger discharge current results in a shorter usage time, while a smaller discharge current results in a longer usage time.
2. Avoid over-discharge and over-charging; over-discharge refers to the condition where the voltage of a single battery is below 1.7V and the electrolyte density is below 1.14g/cm3, making it difficult to restore to its optimal state through charging. Over-charging refers to the condition where the voltage of a single battery is above 2.6V and the electrolyte density reaches 1.28g/cm3, remaining basically unchanged for 2 to 3 hours before continuing to charge. This will result in an excessive temperature rise of the electrolyte, leading to the aging of the electrode plates and separators. Both over-charging and over-discharging will shorten the service life of the battery.
When charging, be sure to open the cover of the battery pack and maintain a well-ventilated environment. If the electrolyte temperature exceeds 55℃ during charging, you must suspend or reduce the charging current.
4. No smoking or open flames, and no metal objects on the battery; the battery produces explosive hydrogen gas. If metal objects are placed on it, it will cause a short circuit fault, generating sparks. Hydrogen gas can explode if it encounters fire, so it must be kept away from sources of ignition.
5. Keep the surface of the battery clean. During battery charging and discharging, a small amount of residual liquid may remain on the battery cover, causing a micro-short circuit, which can shorten the battery's lifespan and reduce charging efficiency. When cleaning the battery surface, it is strictly prohibited to allow wastewater to enter the interior of the battery.
6. The density of the electrolyte decreases during discharge and increases during charging. The electrolyte naturally decreases during use, so pure water should be refilled to maintain the specified liquid level (do not add dilute sulfuric acid); only when the electrolyte overflows can dilute sulfuric acid of the same density be added. It is strictly prohibited for impurities to enter the interior of the battery.
7. To prevent electrode plate vulcanization, batteries may undergo plate vulcanization during use and storage. Once the plates are vulcanized, their capacity will decrease. In the case of disuse, the battery pack should be charged normally every 20 days. Under normal use, an equalizing charge should be performed monthly to eliminate voltage unevenness among individual cells in the entire battery pack. It is strictly prohibited to use the battery without timely recharging.
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