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Full Automatic Monoblock Bottling Machine for Craft Beer in Glass Bottles
Product Spotlights
Boost craft beer bottling efficiency with our ISO9001-certified Full Automatic Monoblock Machine. Integrates rinsing, filling & capping in one compact unit for space savings. Features gentle, precise filling to preserve carbonation & flavor, hygienic food-grade stainless construction, and easy format changes for diverse glass bottles. PLC control ensures reliability & simple operation. Ideal for scaling production while maintaining quality. Shipped globally from Qingdao with proven reliability across major markets.
Negotiable
MOQ: 10 Sets (Price negotiable depending on order volume and customization)
Key Specifications
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Automation Level:
Full Automatic
Application:
Craft Beer in Glass Bottles
Configuration:
Monoblock Integrated Design
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Automation Level
Full Automatic
Application
Craft Beer in Glass Bottles
Configuration
Monoblock Integrated Design
Certification
ISO9001 Certified
Control System
PLC with Touch Screen Interface
Material Contact
Food-Grade Stainless Steel
Production Capacity
Customizable (e.g., 2000-12000 bph)
Bottle Compatibility
Various Glass Bottle Sizes & Shapes
Shandong Gongda Intelligent Equipment Co., Ltd., a professional manufacturer based in Dezhou, China, proudly presents our advanced Full Automatic Monoblock Bottling Machine engineered specifically for craft beer producers using glass bottles. This integrated solution streamlines your bottling process, ensuring precision, hygiene, and operational efficiency crucial for maintaining the quality artisanal brewers demand. With ISO9001 certification, we deliver reliable industrial equipment trusted by clients across North America, South America, Europe, Asia, Africa, and Oceania.
Designed to handle the unique challenges of craft beer bottling, our monoblock system combines multiple functions into a single, compact unit. This eliminates complex conveyors between separate machines, reducing footprint, minimizing potential contamination points, and simplifying operation – ideal for breweries aiming to scale production without compromising quality control.
Core Features & Technical Advantages:
- Integrated Monoblock Design: Combines rinsing, filling, and capping in one seamless unit, significantly reducing space requirements and installation complexity.
- Gentle & Precise Filling: Utilizes advanced volumetric filling technology (e.g., gravity or pressure filling) with adjustable filling heads. Gentle handling preserves beer carbonation and prevents foaming or oxidation, critical for flavor integrity.
- Hygienic Construction: Critical product contact parts are crafted from high-grade AISI 304 or 316L stainless steel, ensuring compliance with food safety standards and easy cleaning (CIP/SIP capabilities often available).
- Intelligent Control: User-friendly PLC control system with a color touchscreen HMI allows for easy parameter setting (fill volume, speed), recipe storage, production monitoring, and diagnostics. Real-time data tracking enhances operational visibility.
- High Flexibility: Engineered to accommodate a wide range of glass bottle heights, diameters, and shapes commonly used in craft beer. Quick-change parts facilitate format switching with minimal downtime.
- Robust Capping: Integrated automatic capping station reliably applies crown caps, twist-off caps, or pry-off caps with consistent torque, ensuring perfect seal integrity.
- Efficient Rinsing: Automatic bottle rinser integrated into the monoblock ensures bottles are thoroughly cleaned and sanitized (using water, air, or steam) immediately before filling.
Key Technical Specifications (Typical Range - Customizable):
| Parameter | Specification |
|---|---|
| Production Capacity | 2,000 - 12,000 bottles per hour (bph) (Customizable) |
| Suitable Bottle Height | 150mm - 330mm (Adjustable) |
| Suitable Bottle Diameter | Ø50mm - Ø100mm (Adjustable) |
| Filling Accuracy | ± 5ml or better |
| Filling Valves | 8 - 48 Valves (Depending on capacity) |
| Power Supply | Customizable (e.g., 380V/50Hz, 3Phase) |
| Air Pressure | 0.6 - 0.8 MPa |
Benefits for Craft Brewers:
- Maximized Output: Achieve significantly higher bottling speeds compared to semi-automatic or manual lines, allowing you to meet growing demand.
- Reduced Labor Costs: Full automation minimizes manual handling, requiring fewer operators per shift.
- Enhanced Product Quality & Consistency: Precise filling and capping ensure every bottle meets your exact standards, reducing product loss and maintaining brand reputation.
- Improved Hygiene & Safety: Closed system design and sanitary materials minimize contamination risks, crucial for unpasteurized craft beers.
- Lower Operating Costs: Efficient operation reduces energy, water, and CO2 consumption. Reduced breakage compared to manual handling.
- Quick ROI: Increased efficiency, reduced waste, and lower labor costs contribute to a fast return on investment.
- Scalability: Designed to grow with your business; capacity can often be upgraded.
Shandong Gongda Intelligent Equipment leverages its ISO9001 certified manufacturing processes in Shandong, China, to deliver consistent quality. Our machines are shipped globally from Qingdao port, with a proven track record serving diverse and demanding markets including North America, Europe, Southeast Asia, and Oceania. This extensive global reach underscores the reliability and adaptability of our bottling solutions. We provide comprehensive support, including installation guidance, operator training, and readily available spare parts, ensuring your bottling line operates smoothly for years. Ready to elevate your craft beer production? Contact us today for a detailed quotation and discover how our Full Automatic Monoblock Bottling Machine can optimize your operation and protect the quality of your prized beer.
Frequently Asked Questions (FAQ):
-
Q: Is this machine suitable for both carbonated and still craft beers?
A: Yes, the machine can be configured for either gravity filling (ideal for still or low-carbonation beers) or pressure filling (essential for highly carbonated beers to prevent excessive foaming and loss of CO2). Specify your requirements when ordering. -
Q: How difficult is it to change bottle formats?
A: Format changeovers are designed for efficiency. Key components like star wheels, filling head height, and capping heads often utilize quick-change tooling or adjustments via the HMI, significantly reducing changeover time compared to separate machines. -
Q: What level of technical support is provided after installation?
A: We offer comprehensive support including detailed operation manuals, remote troubleshooting assistance via phone or video call, and on-site installation/commissioning services (optional). We also maintain a stock of common spare parts for prompt delivery. -
Q: Can the machine handle different cap types (crown caps, twist-off)?
A> Yes, the integrated capping station is typically designed to handle various cap types common in craft beer packaging (crown caps are standard). Specify the cap types you use to ensure the correct capping mechanism is included. -
Q: What utilities are required to operate the machine?
A> Essential utilities include electrical power (customizable voltage/phases), compressed air (clean, dry, at specified pressure), and often water supply for rinsing and CIP. Steam might be required for specific CIP/SIP needs. A detailed utility list is provided with technical specifications. -
Q: How is the machine cleaned?
A> The machine is designed for effective cleaning. Critical paths (filling valves, product lines) typically feature CIP (Clean-in-Place) capabilities. External surfaces are easily accessible for manual cleaning. Optional SIP (Steam-in-Place) can be integrated for enhanced sanitation. -
Q: What is the typical lead time for delivery?
A> Lead times vary based on machine configuration, capacity, and current order volume. Standard machines often have a lead time of 60-90 days ex-works. We provide an estimated delivery schedule upon order confirmation. Shipping from Qingdao port is efficiently arranged. -
Q: Can the line be integrated with downstream equipment like labelers or packers?
A> Absolutely. While a monoblock integrates rinsing, filling, and capping, it is designed with standard interfaces to easily connect to upstream (e.g., bottle unscramblers) and downstream equipment (e.g., labelers, packers, case packers) to form a complete line. Discuss your integration needs with us.
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1Yr
Business Type
Manufacturer
Product Certifications
ISO9001
Port of Shipment
Qingdao
Main Markets
North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, Domestic Market
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