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Automatic Shuttleless Belt Loom for Heavy-Duty FIBC Bag Manufacturing
Product Spotlights
Xuzhou Guozi's Automatic Shuttleless Belt Loom revolutionizes heavy-duty FIBC bag fabric production. Its shuttleless technology ensures high-speed, reliable weaving of PP tape with minimal breaks and downtime. Fully automated PLC control guarantees consistent, high-quality fabric output crucial for bag integrity. The robust design reduces maintenance and operational costs (energy, labor) while boosting productivity. Experience smoother operation, superior fabric uniformity, and enhanced profitability for your FIBC manufacturing.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Application:
Heavy-Duty FIBC/Big Bag Manufacturing
Automation Level:
Fully Automatic Operation
Weaving Type:
Shuttleless Belt Weaving Technology
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
7 days
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Application
Heavy-Duty FIBC/Big Bag Manufacturing
Automation Level
Fully Automatic Operation
Weaving Type
Shuttleless Belt Weaving Technology
Suitable Material
Polypropylene (PP) Straps/Tapes
Weaving Width
Customizable (Typical Range: 1000-2500mm)
Production Speed
Adjustable Based on Bag Specifications
Control System
PLC with Touchscreen Interface
Power Supply
Standard Industrial Voltage (Customizable)
Frame Construction
Heavy-Duty Steel for Stability
As a leading innovator in industrial textile machinery based in Xuzhou, Jiangsu, Xuzhou Guozi Intelligent Technology Co., Ltd. proudly presents our advanced Automatic Shuttleless Belt Loom. Engineered specifically for the demanding production of Heavy-Duty Flexible Intermediate Bulk Containers (FIBCs), also known as Big Bags, this machine represents a significant leap in manufacturing efficiency and reliability. Our commitment to intelligent solutions in Xuzhou drives us to deliver equipment that directly addresses the core challenges faced by FIBC producers worldwide – enhancing output consistency while significantly reducing operational costs and labor dependency.
Core Technology & Unmatched Advantages:
- Revolutionary Shuttleless Weaving: Eliminates the traditional shuttle mechanism, drastically reducing thread breaks, mechanical wear and tear, and the need for frequent maintenance stops. This translates to smoother, uninterrupted production runs.
- Precision Automation: Features a fully integrated PLC control system with an intuitive touchscreen HMI. Operators can easily set, monitor, and adjust critical parameters like weaving tension, speed, and pattern for consistent, high-quality fabric output.
- Heavy-Duty Performance: Specifically engineered to handle the robust polypropylene (PP) tapes required for durable FIBC fabric. The heavy-duty steel frame ensures exceptional stability and vibration damping even at high operating speeds.
- Enhanced Efficiency & Output: Achieves significantly higher weaving speeds compared to conventional shuttle looms. The automated processes minimize manual intervention, maximizing throughput and reducing labor costs per bag.
- Superior Fabric Quality: Advanced tension control mechanisms and precise tape feeding ensure uniform weave density and consistent fabric strength across the entire width, critical for the structural integrity of heavy-duty FIBCs.
- Reduced Operational Costs: Lower energy consumption per meter of fabric produced, minimal spare part requirements due to simplified mechanics, and decreased downtime contribute to a substantially lower total cost of ownership.
- Operator-Friendly Design: Focuses on ease of use with accessible controls, simplified threading paths, and clear error diagnostics displayed on the HMI, reducing training time and operator error.
- Adaptability: Capable of weaving various widths and patterns commonly required in FIBC production (e.g., circular, tubular, U-panel). Settings are easily stored and recalled for different product specifications.
Key Technical Specifications:
| Parameter | Specification / Capability |
| Weaving Width Range | 1000mm - 2500mm (Customizable) |
| Weaving Speed | Adjustable, Optimized for PP Tape |
| Tape Width Compatibility | Common FIBC Tape Sizes (e.g., 2mm - 8mm) |
| Control System | Industrial PLC with Touchscreen HMI |
| Main Drive | Servo Motor / High-Efficiency Motor |
| Frame Construction | Reinforced Heavy-Duty Steel |
| Lubrication System | Centralized or Automatic (Model Dependent) |
| Power Requirements | Standard Industrial (e.g., 380V 3Phase 50Hz) |
Tangible Benefits for Your FIBC Operation:
- Boosted Productivity: Achieve higher meterage output per shift, meeting demanding order volumes.
- Consistent Quality: Produce FIBC fabric with uniform strength and weave, reducing rejection rates.
- Lower Labor Costs: Automation reduces the number of operators required per loom.
- Reduced Downtime: Robust shuttleless design and easy maintenance minimize production stoppages.
- Improved Profitability: Lower operational costs (energy, labor, maintenance) directly increase margins.
- Enhanced Competitiveness: Produce high-quality FIBCs efficiently to compete effectively in global markets.
Leveraging our expertise cultivated at our facility in Xuzhou, Jiangsu, Xuzhou Guozi Intelligent Technology stands behind the durability and performance of our Automatic Shuttleless Belt Loom. We understand the critical nature of reliable equipment in FIBC manufacturing. This machine embodies our commitment to providing intelligent, robust solutions designed for continuous, high-output production environments. Its proven design minimizes operational headaches and maximizes your return on investment. Don't let outdated technology limit your FIBC production potential.
Frequently Asked Questions (FAQ):
-
Q: How does 'shuttleless' technology benefit FIBC weaving compared to traditional looms?
A: Shuttleless technology eliminates the high-impact shuttle, drastically reducing mechanical stress, yarn/tape breaks, noise, and maintenance needs. This leads to smoother operation, higher speeds, better fabric consistency, and lower operating costs. -
Q: What types of FIBC fabric can this loom produce?
A: It is primarily designed for weaving the robust tubular or U-panel fabric used in heavy-duty FIBCs from polypropylene (PP) tapes. Specific patterns (like circular weave) and fabric widths are configurable. -
Q: How complex is the operation? Is specialized training required?
A: While sophisticated internally, the PLC control with touchscreen interface makes operation relatively straightforward. Basic operator training is provided, focusing on the HMI, tape loading, and routine checks. -
Q: What is the typical maintenance schedule and cost?
A> Maintenance requirements are significantly lower than shuttle looms. Routine tasks involve cleaning, lubrication (often automated), and periodic checks of key components like the reed and heddles. Spare part consumption is reduced. -
Q: Can the loom handle recycled PP tape?
A> Yes, the machine is designed to handle standard PP tapes used in FIBC production, including those made from recycled materials, provided the tape quality and dimensions are consistent. -
Q: What level of after-sales support do you offer?
A> Xuzhou Guozi provides comprehensive support, including installation supervision (optional), operator training, technical documentation, spare parts supply, and remote/on-site technical assistance. -
Q: Are custom configurations available for specific fabric widths or features?
A> Yes, we offer customization options for weaving width, specific control features, and integration requirements. Please inquire with your specific needs. -
Q: How does this machine improve the overall strength of the FIBC bag?
A> By ensuring consistent and precise tension control during weaving, it produces fabric with uniform weave density and minimal defects. This directly translates to fabric with reliable and predictable tensile and tear strength, crucial for FIBC safety.
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1Yr
Location
Xuzhou, Jiangsu, China
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