Automotive Shredder Residue (ASR) Recycling Plant ASR Sorting Recycling Equipment
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ASR (Automotive Shredder Residue) Recycling Machine is a specialized system designed to process the complex residue that remains after end-of-life vehicles (ELVs) are shredded and undergo initial magnetic separation. ASR accounts for 15%-25% of the shredded vehicle mass and consists of plastics, rubber, fibers, wood, paper, tar, residual metals, glass, and dirt..
Processing steps:
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Fine Shredding (Optional): Further reduces the size of the ASR material.
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Metal Sorting: Recovers valuable metals using electromagnetic and eddy current separation technologies.
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Material Separation: Separates combustibles like textiles, plastics, and rubber using air classifiers, vibrating screens, and other sorting equipment.
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Final Treatment: The remaining inert materials (e.g., glass, sand, dirt) are disposed of in landfills.
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Modular Design: Can be seamlessly integrated with existing shredding and post-shredding lines without major infrastructure changes.
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High Recovery Rate: Achieves up to 96-98% for non-ferrous metals, with a comprehensive recovery rate exceeding 90%.
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Automated Control: PLC-based automation with multi-point HD camera monitoring for the entire process.
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Energy Efficient & Eco-friendly: Power consumption is typically 60% of comparable systems. Equipped with integrated dust control.
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Processing Capacity: Compatible with shredders ranging from 1000-8000 HP, with throughput capacity of 5-50 tons/hour.
A complete ASR treatment system. It effectively transforms shredder residue into high-quality Solid Recovered Fuel (SRF). The system achieves a precise 30mm output size through a four-stage shredder, with a capacity of 8 tons/hour, complemented by magnetic and eddy current separators for efficient metal recovery.
Technical parameters
| Type | power | Cutter Qty PCS | reducer | chamber mm | feeding port | overall size mm | weight T | capacity (T/h) |
| RK-800 | 15kw*2 | 30 | 400 | 600*388 | 1000*766 | 1820*800*1930 | 2.1 | 0.5-0.8 |
| RK-1000 | 22kw*2 | 20 | 500 | 640*588 | 1170*990 | 3260*1300*2370 | 3.5 | 1-1.5 |
| RK-1200 | 37kw*2 | 30 | 355 | 1200*788 | 1600*1200 | 4700*2000*2700 | 8 | 2.5-3 |
| RK-1500 | 55kw*2 | 30 | 400 | 1500*1188 | 1900*1450 | 5000*2200*2900 | 18 | 8-10. |
| RK-1800 | 75KW*2 | 36 | 400 | 1800*1188 | 2300*1450 | 5300*2150*3000 | 20 | 12-15. |
| RK-2000 | 90kw*2 | 24 | 450 | 2000*1188 | 2300*1500 | 5400*2150*3000 | 25 | 20-25. |
| RK-2200 | 110kw*2 | 28 | 240 | 2200*1578 | 3100*2500 | 6200*2700*3500 | 33 | 26-30 |
| RK-2400 | 132kw*2 | 24 | 240 | 2400*1678 | 3200*2600 | 7300*2800*3800 | 38 | 30-35. |
| RK-2800 | 185kw*2 | 28 | 260 | 2800*2000 | 3700*3000 | 7800*2800*3800 | 45 | 35-40 |
ASR Screening machines
This machine fucntion is to sort the soil and stone from the metal industrial, and sieving the different size of the raw materials to the recycling and separating device by the automatic machines
Eddy current separator machine
To sort the non-ferrous metals from the wastage.
The permanent magnetic separator to remove the rest ferrous steel from the wastage with high efficiency.
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