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Help CenterIndustrial Drive-In Pallet Racking System With Shuttle Car Compatibility for Cold Rooms
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As a leading manufacturer from Dongguan, China, Dongguan Jinchuan Logistics Equipment Co., Ltd. designs robust storage solutions for demanding global supply chains. Our Industrial Drive-In Pallet Racking System with Shuttle Car Compatibility is engineered specifically for the harsh conditions of cold rooms and freezer warehouses, where maximizing space utilization and operational efficiency is critical. Serving diverse markets from North America and Western Europe to Southeast Asia and Oceania, we understand the unique challenges of cold chain logistics. This system delivers unparalleled storage density while integrating seamlessly with automated shuttle technology, offering a future-proof investment for businesses needing reliable, high-volume frozen or refrigerated storage.
Core Product Advantages & Technical Specifications:
Engineered for Extreme Cold: Utilizes high-grade cold-rolled steel treated with specialized low-temperature coatings to prevent brittleness and ensure structural integrity in environments as low as -30°C (-22°F). Components resist condensation and frost buildup.
Ultra-High Density Storage: Eliminates traditional aisles by utilizing a 'last-in, first-out' (LIFO) or 'first-in, first-out' (FIFO) with shuttle configuration. Dramatically increases pallet positions per square meter compared to selective racking.
Seamless Shuttle Car Integration: Rails are precision-installed to ensure smooth, reliable operation of battery-powered shuttle cars. This allows for semi-automated or fully automated pallet put-away and retrieval, reducing labor costs and exposure to cold for workers.
Robust Safety & Durability: Features include heavy-duty beam locks, safety clips, reinforced uprights, and column protectors specifically designed to withstand impacts in low-visibility, high-traffic cold environments. Reduces risk of rack damage and product loss.
Optimized Configuration Flexibility: System depth and height are fully customizable to match pallet dimensions (standard EUR, UK, or US), building clear height, and specific cold room layout. Supports multiple pallet types and weights.
Technical Specifications Overview:
| Parameter | Typical Range / Feature |
| System Type | Drive-In with Shuttle Compatibility |
| Operating Temperature Range | -30°C to +5°C (-22°F to +41°F) |
| Frame Height (Customizable) | Up to 15 meters (49 ft) or more |
| Frame Depth (Customizable) | Based on pallet depth + operational clearance |
| Number of Pallet Positions Deep | Typically 5-10+ deep per lane |
| Base Material | High-Strength Cold-Rolled Steel |
| Key Safety Components | Beam Locks, Safety Clips, Column Protectors |
| Shuttle Car Compatibility | Designed for integration with major shuttle systems |
Tangible Benefits for Your Cold Chain Operation:
Significantly Lower Storage Cost per Pallet: Achieve up to 75% more pallet positions in the same footprint versus selective racking, drastically reducing real estate costs per stored pallet.
Enhanced Operational Efficiency: Shuttle automation minimizes manual forklift travel deep into lanes, speeds up loading/unloading cycles, and allows 24/7 operation with reduced labor in harsh conditions.
Improved Inventory Management: Supports clear lane management (LIFO/FIFO) and better product rotation, crucial for perishable goods with expiry dates.
Reduced Energy Consumption: Higher density means less cubic space to refrigerate, leading to potential energy savings in maintaining low temperatures.
Increased Safety: Less forklift traffic inside the storage area minimizes accidents. Robust design reduces the risk of rack collapse due to impact or material fatigue in cold temperatures.
Trusted by logistics providers and cold storage operators across North America, South America, Eastern and Western Europe, Asia, Africa, and Oceania, Dongguan Jinchuan Logistics Equipment leverages its global experience to deliver reliable cold room storage solutions. Our focus on specialized materials, precision engineering for automation, and adherence to rigorous safety standards ensures your investment withstands the test of time and temperature. This Drive-In Shuttle System isn't just racking; it's a strategic asset for optimizing your valuable cold storage space, boosting throughput, and safeguarding your temperature-sensitive inventory. Contact us today to discuss how we can customize this high-density solution for your specific cold room requirements and operational goals.
Frequently Asked Questions (FAQ):
Q1: How does the shuttle car work with this drive-in system?
A1: Battery-powered shuttle cars run on rails installed within each lane. Forklifts place pallets at the lane entrance; the shuttle then transports them deep into the lane automatically. For retrieval, the shuttle brings pallets back to the front. This minimizes forklift entry into the lanes.
Q2: Is special steel required for cold room applications?
A2: Yes. Standard racking steel can become brittle at very low temperatures. Our system uses specific cold-rolled steel grades and specialized coatings designed to maintain ductility and strength in sub-zero environments, ensuring safety and longevity.
Q3: What pallet weights and sizes can this system handle?
A3: The system is highly customizable. Load capacity per level and lane depth are engineered based on your specific pallet dimensions (e.g., EUR, CHEP, GMA) and maximum load weights. Provide your pallet specs for accurate design.
Q4: How deep can a single lane be?
A4: Lane depth depends on pallet size, load weight, building height, and the shuttle system's capabilities. Typically, lanes hold 5-10+ pallets deep, but deeper configurations are possible with proper engineering and shuttle technology.
Q5: Does this system require special forklifts?
A5: Standard counterbalanced forklifts are used only for loading/unloading pallets at the lane entrance and handling the shuttle car. They do not need to drive deep into the lanes, reducing the requirement for specialized, expensive cold-room forklifts for storage/retrieval tasks.
Q6: How is maintenance handled, especially for the shuttle cars in the cold?
A6: Shuttle cars use batteries designed for cold temperatures. Maintenance protocols are provided, often involving scheduled warm-up cycles and checks. The simplicity of the rack structure itself requires minimal maintenance beyond visual inspections.
Q7: Can this system be converted from LIFO to FIFO?
A7: The basic drive-in configuration is typically LIFO. Achieving true FIFO often requires a specific variation called 'Drive-Thru' racking (with access at both ends) or relies on sophisticated shuttle system programming to manage lane access sequences, which is usually available.
Q8: What is the lead time for a custom system like this?
A8: Lead times vary based on project complexity, size, and customization level. After finalizing the design and specifications, we provide a precise manufacturing and delivery schedule. Contact us with your project details for an accurate estimate.
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