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Help CenterASME BPE Standard 316L Micro Welded Pipe Fittings for Hygienic Process Systems
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As a leading manufacturer based in Shanghai, China, Shanghai Quanbao Electronic Materials Technology Co., Ltd. specializes in delivering high-quality components for demanding industrial applications. Our ASME BPE Standard 316L Micro Welded Pipe Fittings are engineered to meet the rigorous requirements of hygienic process systems, ensuring superior performance and reliability. These fittings provide exceptional corrosion resistance and ease of maintenance, making them ideal for industries where purity and safety are paramount. With our commitment to precision manufacturing, we help clients optimize their operations while adhering to strict industry standards.
The core value of these pipe fittings lies in their ability to minimize contamination risks and enhance system efficiency. Designed for seamless integration, they offer a robust solution for fluid handling in critical environments. By leveraging advanced micro welding technology, we ensure that every fitting delivers consistent quality and durability, supporting your business in achieving operational excellence.
Key Features and Technical Specifications: These fittings are crafted from 316L stainless steel, known for its excellent resistance to corrosion and high temperatures. The micro welding process creates smooth, crevice-free joints that reduce the risk of bacterial growth and leakage. This makes them perfect for applications requiring frequent cleaning and sterilization. Key advantages include:
Enhanced hygiene: Smooth surfaces and welded joints prevent particle accumulation, ensuring compliance with sanitary standards.
Durability: High-grade materials withstand harsh chemicals and extreme conditions, extending product lifespan.
Customizability: Available in various sizes and configurations to suit specific process needs.
Ease of installation: Precision engineering allows for quick and secure connections, reducing downtime.
Technical specifications highlight the product's adaptability and performance. Below is a summary of common parameters; note that exact values can be tailored based on client requirements.
| Parameter | Details |
| Material Grade | 316L Stainless Steel |
| Welding Type | Micro Orbital Welding |
| Pressure Rating | Up to 150 PSI (customizable) |
| Temperature Range | -20°C to 150°C |
| Surface Finish | Ra ≤ 0.8 μm (electropolished optional) |
These specifications translate into tangible benefits for clients, such as reduced maintenance costs and improved system uptime. In industries like pharmaceuticals and food processing, the fittings' hygienic design helps prevent contamination, ensuring product safety and regulatory compliance. Additionally, the corrosion-resistant properties minimize the need for frequent replacements, offering long-term cost savings. By choosing our fittings, businesses can achieve higher efficiency in fluid transfer processes, supporting sustainable and reliable operations.
Frequently Asked Questions (FAQ):
Q1: What is the ASME BPE standard, and why is it important?
A: The ASME BPE (Bioprocessing Equipment) standard sets guidelines for the design and manufacture of equipment used in hygienic industries. It ensures fittings meet strict criteria for cleanliness, material compatibility, and performance, reducing contamination risks in sensitive applications like biotech and pharmaceuticals.
Q2: Are these fittings suitable for clean-in-place (CIP) systems?
A: Yes, the smooth, welded surfaces and 316L stainless steel construction make them ideal for CIP processes. They resist chemical cleaners and allow thorough sterilization, maintaining hygiene without disassembly.
Q3: What sizes and configurations are available?
A: We offer a range of standard sizes, such as DN 15 to DN 100, but dimensions can be customized upon request. Configurations include elbows, tees, and reducers, tailored to specific system layouts.
Q4: How does micro welding improve these fittings compared to traditional methods?
A: Micro welding uses precise, automated techniques to create strong, leak-proof joints with minimal heat input. This results in smoother surfaces, fewer defects, and better corrosion resistance, enhancing longevity and hygiene.
Q5: Can these fittings handle high-purity applications?
A: Absolutely. The 316L material and electropolishing options ensure low particulate generation, making them perfect for high-purity environments like semiconductor manufacturing or sterile fluid handling.
Q6: What industries commonly use these fittings?
A: They are widely used in pharmaceuticals, food and beverage, biotechnology, and cosmetics, where hygienic standards are critical for product quality and safety.
Q7: Are certifications available for these products?
A: Material test reports and traceability documentation can be provided upon request, but specific certifications depend on client needs and regional regulations.
Q8: How do I request a quote or customization?
A: Simply contact Shanghai Quanbao via email or phone with your specifications. Our team will provide detailed quotes and support for bespoke solutions.
Backed by Shanghai Quanbao Electronic Materials Technology Co., Ltd.'s expertise from Shanghai, China, we bring years of experience in electronic materials to deliver reliable, high-performance fittings. Our focus on innovation and quality control ensures that every product meets exacting standards, providing you with a dependable solution for hygienic systems. The advantages of our ASME BPE Standard fittings include enhanced operational efficiency and reduced lifecycle costs, making them a smart investment for forward-thinking businesses.
We encourage you to reach out for a consultation or sample request to experience the benefits firsthand. Partner with us to elevate your process systems and achieve greater reliability in your operations. Contact our Shanghai-based team today to discuss how these fittings can meet your specific requirements and drive your success.
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