High-Speed Automatic Labeling Machine BPT-200 With 200 Bottles/Minute Capacity
Product Overview
The BPT-200 Automatic Labeling Machine is a fully integrated packaging system designed and manufactured in strict compliance with GMP standards and process requirements. Combining mechanical, electrical, pneumatic, and sensing technologies, this machine provides accurate and efficient labeling through a complete automated process including product conveying, label feeding and separation, product detection, label application, and take-up reel resetting. Engineered for maximum operational efficiency and reliability in demanding production environments.
Technical Specifications
| Parameter | Specification |
|---|---|
| Equipment Name | Automatic Labeling Machine |
| Model | BPT-200 |
| Labeling Capacity | 0–200 bottles/min (depending on bottle size and label length) |
| Total Power | 1.0 kW |
| Power Supply | 220V 50Hz |
| Operating Temperature | 0–50°C |
| Operating Humidity | 15–90% RH |
| Label Dimensions | Height: 15–110mm, Length: 23–200mm |
| Label Capacity | Roll diameter: 320mm, Core diameter: 76mm |
| Air Pressure | 0.5 MPa |
| Air Consumption | 1 L/min |
| Dimensions (L×W×H) | 2200 × 1100 × 1500 mm |
| Total Weight | 250 kg |
Labeling Head Specifications
| Parameter | Specification |
|---|---|
| Labeling Speed | Maximum 25 m/min |
| Labeling Accuracy | ±1 mm (excluding container and label tolerances) |
| Minimum Label Length | 23 mm |
Label Specifications
Backing Paper: Glassine paper (light-transmissive)
Face Stock Thickness: ≥25μm (25×10⁻⁶m)
Face Stock Hardness: Meets pharmaceutical machinery certification standards
Label Quality: Complies with national standards
Roll Dimensions: Outer diameter
Label Length Range: 23–200mm
Backing Paper Width (A):
Label Width (B): 15–110mm
Key Features
Integrated Design: Combines mechanical, electrical, pneumatic, and sensing technologies for seamless operation
Advanced Control System: PLC with Chinese/English touchscreen interface, storing up to 20 parameter sets
Precision Drive System: Imported servo motor ensures reliable labeling; independently driven conveyor with stepless speed adjustment
Intelligent Sensing: Photoelectric control with adjustable sensitivity for different label materials; object detection immune to external light/ultrasonic interference
Automatic Monitoring: Detects missing bottles, labels, jams, and overturned containers; stops label feeding accordingly
Hot Code Printing: Photoelectric-controlled printing with clear, aesthetic fonts; 360° adjustable printing position with horizontal/vertical orientation options
GMP-Compliant Construction: All components including frame, conveyor, guide rails, and fasteners made of stainless steel and aluminum alloy
Diagnostic System: Visual/audible alerts for operational status and faults with event logging for maintenance tracking
Label Management: Monitors remaining label quantity with alarm prompts when reaching preset thresholds
Reset Function: Factory settings restoration capability with protected default configurations
Applications
The BPT-200 is designed for pharmaceutical, food and beverage, daily chemical/cosmetic, and chemical industries. This specialized equipment automatically applies labels to plastic and glass bottles, significantly enhancing productivity while addressing inefficiencies, precision issues, and high costs associated with manual labeling. The machine operates as a standalone unit or integrates seamlessly with unscramblers, counting machines, cotton inserters, capping machines, and other packaging equipment in complete production lines.
System Components1. Control System
PLC with touchscreen interface for parameter adjustment and monitoring
Data storage for 20 configuration sets
Real-time production counting and display
2. Drive Mechanism
Imported servo motor for precise label application
Independent conveyor drive with stepless speed control
Photoelectric-controlled labeling process
3. Detection System
Adjustable label sensor for different backing paper transparencies
Object detection unaffected by external interference
Automatic monitoring of bottle presence, orientation, and flow
4. Printing System
Hot code printing with photoelectric control
360° adjustable printing position
Horizontal/vertical font orientation options
Customizable font size and style matching user samples
5. Material Handling
Label buffer zone with independent motor control
High-speed backing paper take-up without breakage
Large capacity label rolls (320mm diameter)
6. Safety & Diagnostics
Multiple safety protection devices
Intelligent fault diagnosis with location identification
Event logging for operational tracking
Remaining label quantity monitoring with alarm system
The BPT-200 represents a sophisticated labeling solution that combines precision engineering with intelligent controls to deliver reliable, efficient performance while maintaining compliance with industry standards and regulatory requirements.
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