High-Speed Automatic Bottle Unscrambler Machine BPL-300 With Quick Changeover for Multiple Bottle Sizes
Introducing the High-Speed Automatic Bottle Unscrambler Machine from Zhejiang Zhong Shark Industrial Technology – engineered to revolutionize your pharmaceutical and cosmetic packaging lines. This precision equipment eliminates manual bottle handling with its automated orientation technology, achieving throughputs up to 300 bottles per minute while maintaining 99.7% positioning accuracy. Built with pharmaceutical-grade SS304 stainless steel, it meets stringent hygiene standards for sensitive production environments.
The ZS-BU300 Series adapts dynamically to varying production demands through its intelligent servo-driven adjustment system. Operators can switch between bottle formats (50-350mm height range) in under 3 minutes without tools, significantly reducing downtime. Integrated anti-jam sensors and zero-point clamping mechanisms ensure continuous operation even at maximum speeds, while the low-noise design (
Below are key technical specifications:
| Item | Technical Parameter |
|---|---|
| Equipment Name | Automatic Bottle Unscrambler |
| Model | BPL-300 |
| Bottle Volume (ml) | 15-300 |
| Max. Capacity (bottles/min) | Up to 250 (depending on container), adjustable speed |
| Power Supply Voltage/Frequency (V/Hz) | 220/50 |
| Total Power (kW) | 0.5 |
| Dimensions: L×W×H (mm) | 1365×1950×1300 |
| Net Weight (kg) | 500 |
| Air Pressure (MPa) | 0.5 |
| Air Consumption (m³/h) | 0.05 |
| Noise Level (dB) |
Advanced Features:
Patented centrifugal disc design with variable frequency control for gentle bottle handling
IP65-rated electronic components resistant to dust and moisture ingress
Real-time OEE monitoring via integrated HMI touchscreen
Quick-release guards for sanitation access (GMP compliant)
Energy recovery system reducing power consumption by 18%
Operational Benefits:
Reduces labor costs by automating bottle sorting – requires only 1 operator for 3 lines
Increases line efficiency with less than 0.3% misorientation rate
Minimizes product loss through non-marking contact surfaces
Simplifies maintenance with modular components (replaceable in ≤15 minutes)
The machine's universal integration capability allows seamless connection with filling machines, cappers, and labeling systems from major brands like Krones, KHS, and SIDEL. Validation documentation packages (IQ/OQ) are available upon request for pharmaceutical customers requiring 21 CFR Part 11 compliance.
Zhejiang Zhong Shark provides comprehensive technical support through our global service network across 15 countries. Each unscrambler undergoes 72-hour continuous testing before shipment, backed by a 18-month warranty on critical components.
Frequently Asked Questions:
Q1: Can it handle colored or translucent bottles?
A: Yes, our optical sensors detect both opaque and semi-transparent containers. Optional UV-resistant components available for amber glass.
Q2: What is the changeover time between bottle sizes?
A: Tool-free adjustments take under 3 minutes using the digital servo system.
Q3: Is the machine compatible with cleanroom environments?
A: Absolutely. We offer ISO Class 7 validated versions with NSF-certified lubricants.
Q4: Do you provide installation supervision?
A: Yes, our engineers can assist with commissioning at your facility worldwide.
Q5: What maintenance intervals are recommended?
A: Monthly cleaning and quarterly bearing lubrication. Critical components have 5,000-hour MTBF ratings.
Ready to upgrade your production efficiency? Contact our packaging specialists at Zhejiang Zhong Shark for a free line audit and discover how our unscramblers can optimize your operations. With ISO9001-certified manufacturing and 12+ years of industry expertise, we deliver reliable automation solutions to clients in 40+ countries.
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