Heavy Duty Plastic Crusher for Recycling HDPE LDPE PP Pipes Sheets Bottles With High Efficiency

Revolutionize your plastic recycling operations with our Heavy Duty Plastic Crusher engineered for maximum throughput and uncompromising durability. This industrial-grade machine efficiently processes bulky HDPE, LDPE, and PP waste like pipes, sheets, and bottles into uniform granules – transforming recycling challenges into profitable opportunities. Engineered by Henan Panqi Heavy Industry, it's built to withstand 24/7 operation while delivering consistent particle size control critical for high-value regrind production.

Key advantages include:

• 30% higher throughput compared to conventional crushers

• Reversible hardened steel blades with 4x lifespan

• Intelligent overload protection prevents downtime

• Modular screen system for 10-25mm output control

The patented rotor design features staggered blades that create a shearing-torsion action, preventing material wrapping while reducing energy consumption. Our Vibration Dampening Base Frame absorbs operational shocks, allowing installation without specialized foundations. For operations handling contaminated materials, optional configurations include:

• Hardened steel screens resistant to metal contaminants

• Magnetic separators integrated in feed chutes

• Dust suppression systems for indoor facilities

Technical superiority meets practical innovation in these critical components:

1. Dual-Shaft Gearbox: Precision-machined gears operating in oil bath for 10,000+ hour service life

2. Smart Control Panel: Real-time monitoring of load, temperature, and jam detection with auto-reverse function

3. Maintenance Access: Hydraulic opening mechanism for quick blade inspection and replacement

Beyond specifications, this crusher delivers tangible business benefits: Reduce storage costs by compacting bulky plastic waste by 8:1 volume ratio. Increase pelletizer efficiency with uniform flake geometry that improves extrusion stability. Minimize operational expenses through accessible wear parts and tool-free screen changes completed in under 15 minutes.

Our engineering team provides complimentary Material Processing Consultation to match machine configuration to your specific waste stream characteristics. With installations across 6 continents serving recycling facilities from 5 to 50 tons/day, we understand the operational realities of plastic recycling.

FAQ:

Q: Can it handle PVC pipes?
A: Special corrosion-resistant configurations are available upon request for PVC and other halogenated plastics.

Q: What is the blade replacement procedure?
A: Blades are accessible via side doors with standard tools. Replacement typically takes under 2 hours.

Q: Is the machine compatible with conveyor feeding?
A: Yes, the feed opening accommodates standard 60cm belt conveyors with optional ramped chutes.

Q: How does it perform with wet materials?
A: The open-bottom design prevents water accumulation. For constant wet processing, stainless steel components are available.

Q: What safety features are included?
A: Standard models include emergency stop cords, electrical lockouts, and mechanical guarding per local requirements.

Q: Can I get different output sizes?
A: Yes, interchangeable screens allow 10mm, 15mm, 20mm and 25mm output sizes.

Ready to upgrade your recycling efficiency? Since 2019, Henan Panqi has delivered over 300 industrial crushers to global partners. Contact our engineering team today for a customized throughput analysis using your actual plastic waste samples. Ships worldwide from Qingdao, Guangzhou, Ningbo, or Shanghai ports with commissioning support included.