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Engineered for precision in critical pharmaceutical applications, our GMP-compliant liquid mixing tank ensures uncompromised sterility and process efficiency in sterile drug manufacturing.
Designed with pharmaceutical-grade 316L stainless steel and polished to Ra≤0.4μm surface finish, this mixing vessel eliminates contamination risks while delivering homogeneous blending for sensitive formulations. The closed-system design maintains product integrity throughout the entire production cycle.
With customizable configurations available, this solution adapts to your specific sterile manufacturing requirements while meeting stringent GMP standards for quality assurance.
Core Technical Specifications:
| Feature | Specification |
|---|---|
| Construction Material | 316L Stainless Steel |
| Surface Finish | Ra≤0.4μm (pharma standard) |
| Pressure Rating | Customizable |
| Mixer Power | Variable speed control |
| Temperature Range | -10°C to 150°C (adjustable) |
Hygienic Design Advantages:
Fully drainable geometry with minimal dead legs
Tri-clamp connections for quick disassembly
Integrated spray balls for effective CIP coverage
Electropolished welds meeting ASME BPE standards
Process Validation Support: All contact surfaces are documented with material certificates and surface roughness reports for simplified validation protocols.
Operational Benefits:
Reduced cross-contamination through closed processing
Energy-efficient heat transfer systems
Minimal product loss with bottom discharge valves
Reduced cleaning cycle times with optimized CIP design
This mixing tank integrates seamlessly into sterile manufacturing lines with optional automation interfaces for PLC control systems. Installation flexibility includes both fixed and mobile configurations with adjustable leg supports.
Frequently Asked Questions
Q: How does this tank maintain sterility during operation?
A: The sealed design with sanitary fittings prevents environmental exposure, while CIP/SIP capabilities enable sterilization between batches without disassembly.
Q: What documentation is provided for GMP compliance?
A: We provide material certifications, surface finish reports, and design qualification documents supporting validation requirements.
Q: Can this handle high-viscosity formulations?
A: Yes, with customizable agitator designs including anchor and helical options for efficient high-viscosity mixing.
Q: Are temperature control systems included?
A: Standard models include jacketed heating/cooling, with optional precision control systems available.
Q: What maintenance requirements should we anticipate?
A: Minimal maintenance is required due to the robust construction, with recommended periodic seal inspections and calibration checks.
Optimize your sterile manufacturing process with a mixing solution designed specifically for pharmaceutical applications. Contact Dongguan Xinbao Machinery today to discuss customization options tailored to your production requirements.
Our technical team is available to provide detailed engineering specifications and validation support documentation for your quality assurance protocols.
Request product demonstration videos or facility layout consultation through our international sales network spanning five continents.
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