SCAIR 60HP 1.2MPa High-Purity Compressor for Glass Tempering & Ceramic Kiln Automation

SCAIR 60HP 1.2MPa High-Purity Compressor: Precision Air for Glass & Ceramic Manufacturing

SCAIR’s 60HP compressor delivers 7.0 m³/min at 1.2MPa with ISO 8573-1 Class 0 certification, eliminating 22% optical distortion in tempered glass where airborne particulates cause light-scattering defects.

Contaminant-Free Air Technology for High-Temperature Processes

Featuring quadruple-stage filtration and corrosion-resistant alloys, this 45kW system maintains EN 12150-compliant air purity in 60°C kiln environments. The thermal-stable design prevents 0.15mm glass warp during quenching cycles critical for automotive glazing specifications.

Industrial Performance Specifications

• Air Delivery: 7.0 m³/min @ 1.2MPa (6.2m³/min @ 1.5MPa for high-pressure nozzles)

• Pressure Stability: ±0.3% during quenching cycles

• Moisture Control: Adsorption dryer achieves -60°C PDP

• Thermal Resilience: Continuous operation at 60°C ambient

Process Integrity Technologies

• Particulate Control: HEPA+ULPA filtration achieving <1 particle/m³ >0.1μm

• Thermal Compensation: Auto-derating maintains flow at 700°C kiln exhaust zones

• Pulse Dampening: Dual-chamber receivers eliminate pressure ripple causing glaze thickness variation

• Energy Recovery: 75% waste heat conversion to 85°C water for slip casting

High-Value Manufacturing Applications

• Glass Tempering: Supplies quenching nozzles maintaining ±2°C uniformity across 6m² panels

• Ceramic Glazing: Powers robotic sprayers achieving 0.05mm glaze consistency per ISO 13006

• Fiberglass Production: Feeds bushings with ISO Class 5 air preventing 0.5μm filament defects

• Sanitaryware Casting: Drives pneumatic presses with 0.2mm dimensional accuracy for vitreous china

Material Compliance Standards

• Certifications: EN 12150 (glass safety), ASTM C1048 (tempered glass), ISO 13006 (ceramics)

• Material Safety: FDA 21 CFR 177.2460 compliant for food-contact surfaces

• Quality Systems: ISO 9001:2015 with process-specific control plans

Production Reliability Q&A

• Q: How to prevent bubble formation in glass melt?

  A: -60°C PDP moisture control eliminates steam bubbles in 1500°C molten glass.

• Q: Solution for glaze spotting in humid climates?

  A: ISO Class 0 air prevents 98% of particulate-induced surface defects during spraying.

• Q: Compatibility with reducing kiln atmospheres?

  A: Stainless steel 316L flow path withstands 5% CO environments at 800°C.