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Help CenterEfficient Single Facer Machine for Corrugated Paperboard | 2 Ply Single Wall Cardboard Making Production Line
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Hangzhou ROYAL Packing Machinery Co.,Ltd.
Tel:0086-571-85829052-8303 Fax:0086-571-85829153
Mobile/WhatsApp/WeChat: 0086-13317226817
Email: sales01@royal-packing.com
Contact Person: Yvonne Qiao
Customer-owned section
1. Steam heating system: proposal with 500~1000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline.
2. Air compressed machine. air pipeline. glue conveying pipe.
3. Power supply. wires connected to the operation panel and line pipe.
4. Water sources. water pipelines. buckets and so on.
5. Water, electricity, gas flush mounting civil foundation.
6. Test with the base paper, corn starch (potato) , Industrial use caustic soda, borax and other material.
7. Oil equipment, lubricating oil, hydraulic oil, lubricating grease.
8. Installation, commissioning of food, accommodation. And provide installers with the installation.
Hydraulic Mill Roll Stand
Specification:
Max. working width 1800mm
Min. working width 900mm
Max. paper mill dia 1500mm
Max working pneumatic pressure: 0.6-0.9Mpa
Power requirements: 380v, 50Hz
Length of track for carry paper mill 6000mm
Machine Introduction:
*Swing type.
*Max. paper roll dia.: 1500mm
length: 800-1400mm
*Clamping paper roll, moving right-left, arms up-down and paper roll rotation is hydraulic operated.
*Support two paper rollers in the meantime, one is working, and another is for spare part.
* Adopts “Spring clutch”.
* Paper tension controlled by pneumatically operated disc brake, setting the tension easily.
Preheater
Specification:
Max. working width 1800mm
Max working steam pressure: 1.0-1.3Mpa
Steam temperature 160—210 centigrade
Power requirements: 380v, 50Hz
Diameter of heating roller 900mm
Wrap angle adjust range 360degree
Wrap roller diameter 115mm
Machine Introduction:
* Accurate grinding and chromed the surface of heating roller and wrap roller, smooth and shining.
*Heating roller adopts professional manufacturer product, passed the nation pressure vessel text.
*Heating roller and wrap roller adopts plating treatment.
*Motorized wrap angle can be suit for different speed; Exact preheating result can be adjusted, preheating area be adjusted by electrical motor
*Wrap roller: 2sets, one fix roller, and other one floating roller.
*Adopts butterfly seal structure on two sides, save the steam and improve heating efficiency.
*Adopts special sealing method, follow firstly grade sealing method in China, passed the China sealing text, with certificate.
High Speed Square Fingerless Type Single Facer
※Structural feature:
★Adopt suction hood structure,matched high pressure powerful fan. Suction with silence, gas supply and electrical control cabinet to focus on the same operation，away from the host is not less than 1.5m.Operating side closed full cover.
★The base and wallboard cast iron structure, the thickness of wallboard is 200mm. Independent gear box, universal joint transmission structure.
★Corrugated roller material adopt 48CrMo alloy steel, diameter of corrugated roller main roller ¢ 320mm，Quenched, CNC grinder grinding, IF quenching, surface finish. Bearing of corrugated roller and pressure roller key parts adopt Timken bearings produce heat.
★Pressure roller ¢ 324mm，surface grinding and dealing with chrome, cylinder control moves up and down，No. 45 carbon steel material, quenching (with cushioning devices).
★Glue wallboard adopt skateboard-type structure, pneumatic control glue to glue back，diameter of glue roller is ￠242mm, engraved polished surface after a 25-line pit style textured machined chrome plated，After scraping the roller surface polished hard chrome plated.
★Glue part can remove overall, exchange glue roller quickly and convenient. Electric compartment plastic, electric adjustment amount of glue Digital.
★Material of corrugated and pressure is provided by zhongyuan tegang,corrugated roller side 0.15mmon high, pressure roller side 0.075mm high. Add limited device.
★Corrugated roller and pressure roller adopt air spring pressure device, and working stable .
★Preheat roller adopt seamless steel pipe produced by tiangang ¢400mm，All metal hose connection.
※Technical parameters:
1. Effective width: 1800mm
2. Operate direction: left or right(Determined in accordance with the customer's facility)
3. Design speed: 150m/min
4. Range of temperature: 160—180℃
5. Air source: 0.4—0.9Mpa
6. Steam pressure: 0.8—1.3Mpa
7. Corrugate flute (UVtype or UVVtype)
※Roller diameter parameters:
1.Diameter of corrugated roller: ￠320mm
2. Diameter of pressure roller: ￠324mm
3. Diameter of glue roller: ￠242mm
4. Diameter of preheat roller: ￠325mm
※Powered motor parameters:
1. Main drive motor: 18.5KW rated voltage: 380V 50Hz continuous(S1)working system
2. Suction motor: 11KW rated voltage: 380V 50Hz continuous(S1)working system
3. Adjust glue reducer: 100W rated voltage: 380V 50Hz short (S2)working system
4. Adjust glue gap motor: 250W rated voltage: 380V 50Hz short (S2)working system
5. Glue pump motor: 2.2KW rated voltage: 380V 50Hz continuous(S1)working system
※Mainly purchased parts, raw materials and origin:
Name of main parts Brands or place of origin material
Wallboard and base Production by own HT250
Transmission box Hebei QT450
Rotation joint and Metal Hose Quanzhou yujie
Main drive motor Hebei hengshui 18.5KW frenquency motor
bearing HRB,ZWZ,LYC or zhejiang direction Bearing of corrugated roller and pressure roller adopt Timken production.
Seat belt bearing Zhejiang wuhuan
High pressure air Shanghai yingfa
cylinder Zhejiang sonorCSM
Solenoid valve Zhejiang sonor CSM
traps Beijing Inverted bucket type
contactor schneider
Frenquency controller Taiwan delta
PLC Taiwan delta
Human machine interface Taiwan WEINVIEW or MCGS
N.C CUTTER FOR 2 LAYER
Specification:
--Computer system to keep 200 orders .
--Man-machine conversation system NC.
--Cross-cutting machine adopts the structure of the set speed steel spiral knife, transmission of high precision, long life pump automatic cycle lubrication.
--the host base and wall use ferrosteel, and strong vibration resistance.
--Servo controller from KEB Germany for motor driver,10.4 inch colorized touch screen made in Taiwan Eview .
--Auto calculate delivery to the stacking output board, the maximum accumulation of 1.3 m in length.
Machine Introduction:
--The maximum working width: 1800 mm
--Design speed: 120m/min.
--Mechanical configuration: computer helical cutting knife
--Length of cutting cardboard: 300-9999mm,
--Precision of cutting cardboard: ±1mm.
--The main drive motor power :11KW (AC servo motor)
--Paper motor and power:3kw
--Lubrication oil pump motor power: 0.37KW
--Lose paper motor power:1.5KW
Roller diameter later of parameters:
On the cutting knife shaft diameter: ￠188mm
Under the crosscut knife shaft diameter: ￠188mm
Under the knife shaft diameter tools and paper roller diameter: ￠156 mm
Note: all the roller both by grinding, the surface hard chromium plating in (on, under knife shaft except) manage.
Glue Making System
※Structural features:
★provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.
★Horizontal glue machine can meanwhile matched withmain body glue and carrier glue, and mixing, glue large.
★Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment.
★Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate.
★System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue pump, etc.
★Glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket，cycle for glue，Save the glue solution，prevent the glue solution in the rubber plate pasting and caking precipitation.
★Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use.
★Responsible for technical guidance, teaching adhesive dispensing process.
※Technical parameters:
1、Horizontal body glue mixer: one 2. Carrier glue mixer: one
3. Storage glue mixer: one 4. Plastic buckets on double coater: one
5. Two coating machine back plastic buckets :one 6. Plastic buckets on single machine :two
7. Single machine back plastic buckets: two 8. Lose glue dispensing pumps: four
※Glue barrel diameter parameters:
1. Horizontal body glue mixer: 1250mm×1000mm×900mm
2. Carrier glue mixer diameter: ￠800mm×900mm
3. Diameter plastic bucket on Double Glue: ￠800mm×1000mm Plastic buckets on single machine: ￠800mm×1000mm
4. Storage tank diameter: ￠1200mm×1200mm
※Power motors and electrical parameters:
1. Horizontal body glue mixer: 3KW 380V 50Hz
2. Carrier glue mixer: 2.2KW(Ordinary three-phase) 380V 50Hz
3. output plastic pump motor : 2.2KW(Ordinary three-phase) 380V 50Hz
4. Storage Tank Motor 1.5KW(Ordinary three-phase) 380V 50Hz
※Mainly purchased parts, raw materials and origin:
Name of main parts Brands or place of origin Material and type
motor Hebei hengshui yongshun
Lose glue dispensing pumps Hebei botou
Skeleton profiles tanggang
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