Single Facer Machine for Corrugated Paperboard, Corrugated Paper Making Machine

Hangzhou ROYAL Packing Machinery Co.,Ltd.

Tel:0086-571-85829052-8303       Fax:0086-571-85829153

Mobile/WhatsApp/WeChat: 0086-13317226817

Email: sales01@royal-packing.com

--- Royal Packing

Contact Person: Yvonne Qiao

Customer-owned section

1. Steam heating system: proposal with 500~1000Kg / Hr of a steam boiler    pressure:1.25Mpa    steam pipeline. 

2. Air compressed machine. air pipeline. glue conveying pipe.

3. Power supply. wires connected to the operation panel and line pipe.

4. Water sources. water pipelines. buckets and so on.

5. Water, electricity, gas flush mounting civil foundation.

6. Test with the base paper, corn starch (potato) , Industrial use caustic soda, borax and other material. 

7. Oil equipment, lubricating oil, hydraulic oil, lubricating grease.

8. Installation, commissioning of food, accommodation. And provide installers with the installation.

Hydraulic Mill Roll Stand 

Specification:

Max. working width 1800mm

Min. working width 900mm

Max. paper mill dia 1500mm

Max working pneumatic pressure: 0.6-0.9Mpa

Power requirements: 380v, 50Hz

Length of track for carry paper mill 6000mm

Machine Introduction:

*Swing type.

*Max. paper roll dia.:          1500mm

              length:                    800-1400mm

*Clamping paper roll, moving right-left, arms up-down and paper roll rotation is hydraulic operated.

*Support two paper rollers in the meantime, one is working, and another is for spare part.

* Adopts “Spring clutch”.

* Paper tension controlled by pneumatically operated disc brake, setting the tension easily.

Preheater

Specification:

Max. working width 1800mm

Max working steam pressure: 1.0-1.3Mpa

Steam temperature 160—210 centigrade

Power requirements: 380v, 50Hz

Diameter of heating roller 900mm 

Wrap angle adjust range 360degree

Wrap roller diameter 115mm

Machine Introduction:

* Accurate grinding and chromed the surface of heating roller and wrap roller, smooth and shining. 

*Heating roller adopts professional manufacturer product, passed the nation pressure vessel text.

*Heating roller and wrap roller adopts plating treatment.

*Motorized wrap angle can be suit for different speed; Exact preheating result can be adjusted, preheating area be adjusted by electrical motor

*Wrap roller: 2sets, one fix roller, and other one floating roller.

*Adopts butterfly seal structure on two sides, save the steam and improve heating efficiency.

*Adopts special sealing method, follow firstly grade sealing method in China, passed the China sealing text, with certificate.

High Speed Square Fingerless Type Single Facer 

※Structural feature: 

★Adopt suction hood structure,matched high pressure powerful fan. Suction with silence, gas supply and electrical control cabinet to focus on the same operation，away from the host is not less than 1.5m.Operating side closed full cover. 

★The base and wallboard cast iron structure, the thickness of wallboard is 200mm. Independent gear box, universal joint transmission structure.

★Corrugated roller material adopt 48CrMo alloy steel, diameter of corrugated roller main roller ¢ 320mm，Quenched, CNC grinder grinding, IF quenching, surface finish. Bearing of corrugated roller and pressure roller key parts adopt Timken bearings produce heat.

★Pressure roller ¢ 324mm，surface grinding and dealing with chrome, cylinder control moves up and down，No. 45 carbon steel material, quenching (with cushioning devices).

★Glue wallboard adopt skateboard-type structure, pneumatic control glue to glue back，diameter of glue roller is ￠242mm, engraved polished surface after a 25-line pit style textured machined chrome plated，After scraping the roller surface polished hard chrome plated. 

★Glue part can remove overall, exchange glue roller quickly and convenient. Electric compartment plastic, electric adjustment amount of glue Digital. 

★Material of corrugated and pressure is provided by zhongyuan tegang,corrugated roller side 0.15mmon high, pressure roller side 0.075mm high. Add limited device. 

★Corrugated roller and pressure roller adopt air spring pressure device, and working stable . 

★Preheat roller adopt seamless steel pipe produced by tiangang ¢400mm，All metal hose connection. 

※Technical parameters: 

1. Effective width: 1800mm         

2. Operate direction: left or right(Determined in accordance with the customer's facility)

3. Design speed: 150m/min                    

4. Range of temperature: 160—180℃

5. Air source: 0.4—0.9Mpa                 

6. Steam pressure: 0.8—1.3Mpa

7. Corrugate flute (UVtype or UVVtype)

※Roller diameter parameters: 

1.Diameter of corrugated roller:  ￠320mm 

2. Diameter of pressure roller:  ￠324mm     

3. Diameter of glue roller:  ￠242mm                 

4. Diameter of preheat roller:  ￠325mm

※Powered motor parameters: 

1. Main drive motor: 18.5KW      rated  voltage: 380V    50Hz    continuous(S1)working system

2. Suction motor: 11KW        rated voltage: 380V    50Hz     continuous(S1)working system

3. Adjust glue reducer: 100W       rated voltage: 380V    50Hz   short (S2)working system

4. Adjust glue gap motor: 250W     rated voltage: 380V    50Hz     short (S2)working system

5. Glue pump motor:    2.2KW    rated voltage: 380V    50Hz     continuous(S1)working system

※Mainly purchased parts, raw materials and origin: 

Name of main parts Brands or place of origin material

Wallboard and base Production by own HT250

Transmission box Hebei QT450

Rotation joint and Metal Hose Quanzhou yujie

Main drive motor Hebei hengshui 18.5KW frenquency motor

bearing HRB,ZWZ,LYC or zhejiang direction Bearing of corrugated roller and pressure roller adopt Timken production.

Seat belt bearing Zhejiang wuhuan

High pressure air Shanghai yingfa

cylinder Zhejiang sonorCSM

Solenoid valve Zhejiang sonor CSM

traps Beijing Inverted bucket type

contactor schneider

Frenquency controller  Taiwan delta

PLC Taiwan delta

Human machine interface Taiwan WEINVIEW or MCGS

N.C CUTTER FOR 2 LAYER

Specification:

--Computer system to keep 200 orders . 

--Man-machine conversation system NC.

--Cross-cutting machine adopts the structure of the set speed steel spiral knife, transmission of high precision, long life pump automatic cycle lubrication.

--the host base and wall use ferrosteel, and strong vibration resistance.

--Servo controller from KEB Germany for motor driver,10.4 inch colorized touch screen made in Taiwan Eview .

--Auto calculate delivery to the stacking output board, the maximum accumulation of 1.3 m in length.

Machine Introduction:

--The maximum working width: 1800 mm

--Design speed: 120m/min.

--Mechanical configuration: computer helical cutting knife

--Length of cutting cardboard: 300-9999mm,

--Precision of cutting cardboard: ±1mm.

--The main drive motor power :11KW  (AC servo motor)

--Paper motor and power:3kw

--Lubrication oil pump motor power: 0.37KW

--Lose paper motor power:1.5KW

Roller diameter later of parameters:

On the cutting knife shaft diameter: ￠188mm

Under the crosscut knife shaft diameter: ￠188mm

Under the knife shaft diameter tools and paper roller diameter: ￠156 mm

Note: all the roller both by grinding, the surface hard chromium plating in (on, under knife shaft except) manage.

Glue Making System

※Structural features: 

★provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.

★Horizontal glue machine can meanwhile matched  withmain body glue and carrier glue, and mixing, glue large. 

★Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment. 

★Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate. 

★System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue pump, etc. 

★Glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket，cycle for glue，Save the glue solution，prevent the glue solution in the rubber plate pasting and caking precipitation.

★Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use. 

★Responsible for technical guidance, teaching adhesive dispensing process. 

※Technical parameters: 

1、Horizontal body glue mixer:  one      2. Carrier glue mixer: one

3. Storage glue mixer:         one      4. Plastic buckets on double coater:      one

5. Two coating machine back plastic buckets :one  6. Plastic buckets on single machine :two

7. Single machine back plastic buckets:  two    8. Lose glue dispensing pumps:   four

※Glue barrel diameter parameters: 

1. Horizontal body glue mixer: 1250mm×1000mm×900mm

2. Carrier glue mixer  diameter:   ￠800mm×900mm

3. Diameter plastic bucket on Double Glue: ￠800mm×1000mm    Plastic buckets on single machine: ￠800mm×1000mm

4. Storage tank diameter:       ￠1200mm×1200mm

※Power motors and electrical parameters: 

1. Horizontal body glue mixer:       3KW                        380V    50Hz

2. Carrier glue mixer:         2.2KW(Ordinary three-phase)              380V    50Hz

3. output plastic pump motor :           2.2KW(Ordinary three-phase)            380V    50Hz

4. Storage Tank Motor        1.5KW(Ordinary three-phase)            380V    50Hz

※Mainly purchased parts, raw materials and origin: 

Name of main parts Brands or place of origin Material and type

motor Hebei hengshui yongshun

Lose glue dispensing pumps Hebei botou

Skeleton profiles tanggang