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2K Metering Systems for bonding, sealing and potting

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Port Whatsapp 0086 134 2516 4065
Payment TermsT/T
Delivery Detail7 days

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Product Details

Rotation Speed	whatsapp+86 134 2516 4065	Transport Package	whatsapp+86 134 2516 4065
Specification	whatsapp+86 134 2516 4065	Trademark	whatsapp+86 134 2516 4065
Origin	whatsapp+86 134 2516 4065

Product Description

transformer epoxy potting machine

KPD Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.

Potting and encapsulation is the process of embedding products & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.

We offer automatic ,se-mi automatic fluid dispensing potting machine and the related production line and vacuuming systems .2 Part Silicone plyurethane epoxy potting dispensing machine AB Resins compound dosing , dispensing ,potting system ,2K potting technology AB glue dispensing machine Epoxy dispensing machine,Two-component dispensing machine，Dual-component dispensing machine,Meter-mix dispensing machine，Resin dispensing machine,Adhesive dispensing system，Dispensing robot with high precision Dispensing valve, Liquid dispenser , Automated dispensing equipment.

General description of the machine

KPD-700 ab dosing dispensing machine precisely metering, mixing and dispensing two-component medium to low-viscosity materials for potting, dispensing ,sealing, casting ,encapsulation and filling.
For variable ratio dispensing, the system handles ratios from 1:1 to 10:1.
The system is composed of AB tanks, metering pumps and motor, mixing pipe, dual valve, dynamic motor for dynamic stirring and 3-axis robotic platform.

Two kinds of component materials are separately before they mix in mixing tube to avoid glue cure in system. Dispensing valve is with suck-back function to keep thin fluid from dripping.

Introduction ：

1. Working Mode: controlled by PLC module and MCGS touch screen.

2.High precision valve: high speed, glue off clean, no glue drawing, no dropping. 3. Core metering pump specially design for different material from low to high viscosities. 4. Mix glue A & B more evenly; no more or no less for agent B.

Working principle ：

Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.

Tank system technology：

1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank . 2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature. 3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level . 4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure . 5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.

6 Tank with heater which can preheat materials to assure good flowability . 7 Tank with artificial feeding mouth that can be added glue appropriately by hand .

8 Tank with silica-dryer which can prevent material especially PU from crystallization .

Pump technology

1. Two cylinder plunger pumps work by durable motors. 2.The biggest flow volume :24g/s，Repetition accuracy:0.2g. 3.Also Suitable for high viscosity glue: 50cps~35000cps. 4. Suitable for big flow dispensing or slight flow dispensing. 5. Suitable for frequent start and stop dispensing. 6. Anti-wear, Anti-corrosion, super long life time.

Valve technology

6. Anti-wear, Anti-corrosion, super long life time.

Tech Data

ITEM	Parameter
Mixing ratio	1:1--10:1 adjustable
Working range	700700100mm
Displacement speed	250mm/s（speed）
Out-glue speed	1-12g/s per single pump
Accuracy	±2%（output volume）±2%（mixing）
tolerance	≤0.2mm
Flow control	Digital input
Program memory	99pcs-999pcs
Motion trail	Dot , line ,curve ,circle
Automatic controlling system	Touch screen (to achieve program programming, modification, storage and so on
Out-glue control system	AB glue back suction valve, achieve AB glue independent operation
Programmatically	Tech programming/or computer systems (Micro software Windows 7,Windows10 optional)
Mixing method	dynamic mixing
Power supply	220V/50Hz/1500W without heating
Air source	0.5-0.8Mpa
Viscosity range	50-20000cps
Outer dimension	1500L1200W1600H mm
A tank	10L 25L 40L stainless tank（optional）
B tank	10L 25L 40L stainless tank（optional）
Others	AB tank 、A pump、AB pipeline heating function

PLC Operation Controlling System

1 Dispensing volume is controlled by the speed of pump’s motors ; Glue speed adjustable within the speed range .

2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability.

3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect .

4 Machine with gel resistance calculator , which prevent the mixture curing inside .

5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement .

6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen .

7 Reserved PLC communication interface, which easy connecting with outside device .

8 Equipped with a safety lock to prevent staff from wrong operation .

Application

1.Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts.... 2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling .... 3.Bonding&doming : LCD screen ,LOCA bonding，ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....

Applicable material

1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .

Service Term

1、 Staff training Seller is responsible to provide machine’s training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .

2、Maintenance Service 2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.

2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.

2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.

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gluepotting@gmail.com

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2K Metering Systems for bonding, sealing and potting

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