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This integrated system is designed to efficiently recover aluminum from laminated films, packaging materials (e.g., Tetra Pak, food pouches), and composite waste. It transforms complex aluminum-plastic composites into reusable aluminum granules and plastics, supporting circular economy goals.
Process OverviewCharring & Shredding
Continuous carbonization equipment, oxidative carbonization of plastics by high temperature.
Ensures uniform sizing for downstream separation.
shredder pre-crushes bulk materials into 10-50 mm flakes.
Mill grinding to 0.1mm
Sorting & Separation
Electrostatic separator: Uses high-voltage charges to split aluminum from plastics.
Separation efficiency: Up to 99% purity for aluminum output.
Dedusting systems & flue gas cleaning systems
Flue gas purification system ensures emission compliance (option )
Dedusting system ensures environmentally friendly use
Drum carbonizator: Evenly heated by radiant heat, flexible heat source, fuel gas electric heating are available .
Shredder: Heavy-duty blades for laminated film pre-processing.
Electrostatic Separator: Core component for aluminum-plastic separation.
Dust Cleaning System (Optional): Pyrolysis unit to decompose organic residues.
PLC Control Panel: Automates workflows and monitors real-time data.
Input Materials: Aluminum-plastic films, aseptic packaging, pharmaceutical blisters,Aluminum-containing bags.
Capacity: 350-2,000 kg/h (customizable).
Aluminum Recovery Rate: ≥95%.
Power Consumption: 50-150 kW·h/ton (varies with material complexity).
Packaging Waste: Recycles food/drink cartons, snack bags, and industrial laminates.
Pharmaceuticals: Processes aluminum-blister foils.
Flexible Packaging: Recovers aluminum from pouches and wrappers.
High Purity Output: Aluminum granules meet smelting standards (ASTM B927/B927M).
Zero Pollution: Closed-loop water circulation and gas treatment systems.
Cost-Effective: Reduces raw material costs for aluminum smelters and plastic manufacturers.
Diverts 90%+ of composite waste from landfills.
Lowers carbon footprint by replacing virgin aluminum production (saves 95% energy vs. mining).
| model | footprint | power | capacity |
| WAL-350 | 8*2*4m | 86KW | 350kg/h |
| WAL-550 | 8*4*4m | 113KW | 550kg/h |
| WAL-750 | 12*4*6m | 146KW | 750kg/h |
| WAL-1200 | 16*4*6m | 203KW | 1200kg/h |
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