Energy Saving 60V 100A Battery Charger Discharge Testing System for Power EV Battery Pack
E-Motorcycle Battery Charging&Discharging Tester with Date Records Multi-Function Battery Pack Tester 100V30a
60v100A Battery Pack Charging Discharging Machine Europe European Energy saving / reduced energy comsumption
1.Adopt high-frequency isolation method to isolate the entire system from the power grid, ensuring safe and stable system operation;
2 The bidirectional ACDC module adopts space vector modulation technology and digital
control, resulting in high voltage utilization and smaller current harmonic shunt;
3 Internal conversion of dual channel charge and discharge energy can be achieved
4 The DCDC module adopts advanced PID regulation technology and multiple protection
mechanisms to ensure the stability of equipment operation;
5 Energy feedback (DC bus efficiency ≥ 95%): Energy feedback type, battery discharge
energy can be fed back to the grid;
6 .Seamless switching of constant current and voltage mode without any voltage and current
impact. It can effectively prevent the battery from dedusting due to heat concentration due
to peak current;
7. The voltage and current are sampled using a four-wire system, with high voltage sampling
accuracy and good long-term stability;
8 . Single pass has independent operation capability and supports multi-channel parallel
output;
9.Support for battery barcode input and traceability of historical test data.
Product Description
Function Features:
Introduction:
*Power battery simulation, C-rate test.
*Life cycle test.
*Power test, capacity test, energy density test.
*Power battery virtual distribution: charge/discharge curve fitting, battery consistency test and evaluation.
*High rate charge/discharge test.
*Power battery, serial energy-storage battery module test: single cell voltage, Single cell temperature monitoring(high-voltage equipment).
Features(some features required a customization):
*High-performance charge/discharge test platform developed for high-power battery modules(or packages).
*Adopting AC/DC,DC/DC Dual-level high frequency module design, combined with low temperature drift, high-performance multi-channel 24-bit analog-to-digital conversion chip(ADC) to achieve higher stabilize accuracy.
*High-level power density system with multi-channel integration and capable for energy recovering.
HMI operation, smart calibration.
*Multiple adaption for BMS, supports the same/different charge and discharge ports, relay/MOSBMS solution, independent CAN and RS485 communication expansion, and DBC configuration.
*Remote control available for host computer through Ethernet, channels parallel, pulse and driving simulation available.
*Man-computer integration interface design, minimized system for easy-understand operating, customized setting available, automatic reminder for termly calibration.
Product Technical Parameter
| 1. Channels quantity | Channels quantity in one unit | 4/8/12ch |
| 2. Main channel | Channel feature | Constant current source and constant voltage source dual closed loop control |
| Channel control mode | Independent control | |
| Channel parallel connection | Support max 4 channels parallel mode. Pulse and SIM tests will be disabled in channels parallel mode. | |
| 3,Power grid side parameters | ||
| 1.Input power | AC380V±15% 50/60±5Hz | |
| 2.Power factor | ≥99%(Full load) | |
| 3.THDi | ≤5%(Full load) | |
| 4.Input resistance | ≥1MΩ | |
| 5.Input power | 14.1KW | |
| 6.Input current | 21.5A/single | |
| 7.Overall system efficiency(Max) | 90% | |
| 8.Noise | ≤65dB | |
| 9.Voltage and current sampling | Four-wire connection(same port for charging and discharging) | |
| 10.Power control module type | MOSFET | |
| 11.Input power wiring method | Three-phase-five wire system | |
| 12.Power input protection | Anti-surge, anti-silos, anti over or under frequency, anti over or under voltage, anti phase absence, etc. | |
| 4,Functions and performances | ||
| 1. Voltage | Output range | Charge:0V~60V |
| Discharge:3V~60V | ||
| Min discharge voltage | 3V | |
| Accuracy | ±0.02% of FS | |
| Resolution | 24bit | |
| 2. Current | Output range | 0.5A~100A |
| Accuracy(independent range) | ±0.05% of FS | |
| CV cut-off current | 100mA | |
| Resolution | 24bit | |
| 3. Power | Single channel output power | 6KW |
| Whole machine output power | 12KW | |
| 4. Time | Current response time | ≤3ms |
| Current conversion time | ≤6ms | |
| Min. step time | 0.1s | |
| 5. Charge/Discharge modes | Charge/Discharge modes | CCC, CVC, CC-CVC, CPC |
| CCD, CVD, CPD, CRD | ||
| Cut-off condition | Voltage, Current, ΔTime, Capacity, -ΔV | |
| 6. Simulation | Charge | Current, Power |
| Discharge | Current, Power | |
| Switch | Support continuous switching between charge and discharge | |
| Cut-off condition | Time, step line | |
| Steps file lines | 1,000,000 | |
| 7. Pulse Mode | Charge | Current ,power |
| Discharge | Current, Power | |
| Min pulse | 100ms | |
| Pulse counts | Up to 32 | |
| Charge and discharge switch | supported | |
| Cut-off condition | Voltage, ΔTime | |
| 8. DCIR | DCIR by calculation | |
| 9. Safely protection | Software protection | Power off data protection |
| Offline mode function | ||
| Safety protection conditions can be set, including:voltage lower limit ,voltage upper limit ,current lower limit ,current upper limit ,delay time, etc. | ||
| Hardware protection | Anti-reverse connection, over-voltage, over-current, over-temperature, etc. | |
| 5,Data management and analysis | ||
| 1. Step setting method | Form editing | |
| 2. Data report | Recording conditions | Minimum time interval: 10ms(connected with AUX channel:100ms) |
| Minimum voltage interval: 0.12V | ||
| Minimum current interval: 0.2A | ||
| Recording frequency | 100Hz(connected with AUX channel:10Hz) | |
| 3. Database | MySQL database | |
| 4. Data output | Excel, Txt | |
| 5. Curve type | Templates available, customization supported | |
| 6. Bar code scanning | Support bar-code scanning function | |
| Management and traceability of historical data | ||
| 6,Communication | ||
| 1. Host computer communication | TCP/IP protocol | |
| 2. Communication port | Ethernet | |
| 3. Communication baud rate of the testers | 1M | |
| 4. Host computer communication baud rate | 10M~100M adaptive | |
| 5. Communication setup | Set up a LAN(local area network) through switches and routers | |
| 6. Communication expansion(optional) | Support CAN, RS485 communication and BMS communication, with DBC configuration function | |
| 7,Environmental requirements, dimension and weight | ||
| 1. Operation environment temperature | -10ºC~40ºC(When the temperature is 25±10ºC, the accuracy error caused by temperature change is less than 0.005% of FS per degree) | |
| 2. Storage environment temperature | -20ºC~50ºC | |
| 3. Operation environment humidity | ≤70% RH(no moisture condensation) | |
| 4. Storage environment humidity | ≤80% RH(no moisture condensation) | |
| 5. Dimension W*D*H | 600*800*900(mm) | |
| 6. Weight | about 111.1KG | |
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Contact us : Shenzhen AITOP Intelligent Equipment Co. LTD Sales Manager 18098989643/+8618820281861 Email:sales(@) | |
![]() ![]() ![]() ![]() | |
Contact us : Shenzhen AITOP Intelligent Equipment Co. LTD Sales Manager 18098989643/+8618098919495 Email:sales(@) | |
Techinical Parameters:
WE AITOP specialized manufacturing machine for Lithium battery assembly line (Auto pvc peeling/ paste paper /sorting/test/Welding/injection molding/Labeling/bagging Machine ) more than 10 years.
1, Our machines can do 18650/26650/32650/21700 etc ,Cylindrical batteries testing, sorting and spot welding in great speed.
2, You can design your own voltage and internal resistance.
3, We have a complete production line for power battery packs.
4, Our machines are widely used in battery factories for mobile phone, power bank, laptop , ebikes and electric vehicle .
5, We have an oversea sales office in New Delhi, India and now is quite popular.India , most battery factory machine support by us,Like intex,kites air,erd,ambrane,bmt,iccon ETC.
Any chance you like our products, please feel free to contact us.
We can provide you a perfect solution for power battery packs production!Such as attached Solutions.
we have strict quality control system and high efficiency work team and received a high evaluation and recognition of our customers.
Contact us :
Shenzhen AITOP Intelligent Equipment Co. LTD
Sales Manager
Phone/Whatsapp/Wechat:008618520989583/008618435204981/
18098989643
Email:sales(@)
Packing and shipping
*Be Packed by Wooden Box
*Lead Time: Standard Machine: 7-10 working days after we received your battery pack samples.
*Customized Machine: 15-30 days
Our Service
Pre-sales
1) Inquiry and consulting support. All will be replied in 12 hours.
2) View our Factory and testing the machine, demonstrate how the machine work.
After-Sales
1) Training how to install the machine, training how to use the machine.
2) Engineers available to service machinery overseas
3) 1-year guarantee ( free maintain in a year)
4) Replacement parts and other accessories provided
Looking forward to establish good business relationship with you in the new future,any question,please
Contact us :
Shenzhen AITOP Intelligent Equipment Co. LTD
Sales Manager
Phone/Whatsapp/Wechat:008618520989583/008618435204981/
18098989643/+8618820281861
Email:sales(@)
Hot Tags: battery ir testing machine, manufacturers, suppliers, factory, customized, BMS tester,cells internal resistance tester,cells capacity tester,cells sorting machine,manual/automatic spot welding machine,battery pack integrated tester,battery pack charging&discharging cabinet wholesale, cheap, discount, quotation, low price,
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