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Help Center2025 Bimetallic Wear Plate: Alloy-Tough Base. Durable. For Mines. High Resistance. Unique. Ideal Protection.
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What is Wodon wear plate?
Wodon wear resistant steel plates are manufactured by welding one or multiple abrasion resistant layers on a medium or low carbon steel base plate. The overlay alloy has a high amount of chromium carbide hard particles. These particles are distributed evenly throughout the layer, creating a strong microstructure. The hardness is HRC 58~65 and depends on the overlay's thickness.
The main ingredients of Wodon plate are C (%): 3.0~5.0 and Cr (%): 25~40. This chemical proportion results in a large amount of chrome carbide hard particles. The micro-hardness (up to HV1800) of these particles thoughout the layer will guarantee a super wear resistant surface.
The overlay and base plate are metallurgical bonding. The overlay will penetrate into base plate about 0.8~1.8 mm, reaching up to 350 Mpa in our tests.
| Product name | Wodon high Chromium alloy abrasion resistant steel plate with high hardness |
| Material | Q235/Q345B+Chromium carbide overlay alloy |
| Certificate | ISO9001:2008 |
| Chemical composition | C: 3.0~5.0 % Cr: 25~40 % |
| Microstructure |
Chromium carbide hard particles volume fraction above 50 % The maximum hardness of chromium carbide is HV 1800 |
| Wear Resistance | Our test shows that the wear resistance of Wodon plate is 30 times higher than low carbon stell and 12 times than heat treated steel |
| Impact resistance | Wodon wear plates can withstand medium impact |
| Temperature resistance | Wodon wear plates can withstand temperatures up to 600 ℃. We can customize high temperature resistance wear plates according to customer's requirements which can withstand maximum terperatures up to 900 ℃ |
| Flatness tolerance | ± 3 mm/m |
| Thickness tolerance | Uniform overlay thickness, with tolerance within 0~0.5 mm |
| Surface treatment | hardfacing, cladding, open arc or submerged arc welding |
| Standard sizes |
Open arc welding: 1400*3400 mm, customized Submerged arc welding: 1400*3000 mm, 1400*3500 mm, 2100*3500 mm, customized |
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The main thicknesses (mm) |
3 on 3, 4 on 4, 5 on 5 4 on 6, 5 on 6, 6 on 6, 8 on 6 4 on 8, 5 on 8, 6 on 8, 7 on 8, 8 on 8 4 on 10, 5 on 10, 6 on 10, 7 on 10, 8 on 10, 9 on 10, 10 on 10, 20 on 10 4 on 12, 5 on 12, 6 on 12, 7 on 12, 8 on 12, 10 on 12, 11 on 12, 12 on 12 6 on 14, 8 on 14, 10 on 14 6 on 16, 8 on 16, 10 on 16 6 on 18, 8 on 18, 10 on 18 5 on 20, 6 on 20, 8 on 20, 10 on 20, 20 on 20, 10 on 30, 10 on 40 Customized
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Jiangsu Wodun abrasion-resistant products are widely adapted to key equipment across multiple industries, enhancing wear resistance, optimizing operational efficiency, and reducing maintenance costs.
1. Mining Industry
1. Crushers
- Jaw Crusher: Jaw plates use Wodun abrasion-resistant plates to withstand strong compressive forces and impacts during ore crushing, ensuring durability and reducing frequent replacements.
- Cone Crusher: Crushing wall and bowl liners use Wodun abrasion-resistant materials, offering impact resistance and extended lifespan in high-speed crushing operations.
2. Ball Mill
- Barrel Liners: Protect the barrel from grinding and impact from steel balls and ores, ensuring stable grinding conditions and reducing equipment failure.
- End Liners: Provide excellent sealing and wear resistance to prevent material leakage and extend the overall lifespan of the ball mill.
2. Cement Industry
1. Vertical Mill
- Roller: Covered with Wodun abrasion-resistant plates, customized for high-pressure grinding of cement raw materials, offering wear and fatigue resistance to ensure production efficiency.
- Table Liners: Ensure stable pressure bearing and reduce wear, maintaining continuous operation of the vertical mill.
3. Steel Industry
1. Sintering Machine
- Car Side Panels: High-temperature and wear-resistant Wodun plates resist friction and impact from sintering materials, ensuring normal operation of the car.
- Annular Cooler Discharge Scrapers: Effectively scrape cooled sinter with wear-resistant properties, reducing maintenance frequency.
4. Metallurgical Industry
1. Converter
- Mouth: Special Wodun abrasion-resistant plates protect against high-temperature steel, slag, and gas erosion, reducing hot repairs and ensuring smelting stability.
- Ladle Lining: Enhances resistance to impact and erosion, extending the lifespan of the ladle and ensuring casting quality.
5. Machinery Industry
1. Construction Machinery (Loader, Bulldozer)
- Loader Bucket: Bucket teeth and walls use Wodun abrasion-resistant plates to improve wear resistance during material excavation, enhancing operational efficiency.
- Bulldozer Blade: Relies on abrasion-resistant plates to withstand high-intensity friction during dozing, reducing replacements and ensuring reliability.
6. Port Industry
1. Loading and Unloading Cranes
- Grab Bucket: Teeth and inner walls use Wodun abrasion-resistant plates to ensure efficient and leak-free handling of bulk materials.
- Pulley Grooves: Liners reduce wire rope wear, ensuring safe and smooth cargo hoisting.
2. Conveying Equipment
- Belt Conveyor Rollers: Covered with abrasion-resistant plates to prevent wear-induced belt misalignment, ensuring stable operation.
- Chutes: Liners allow smooth material flow, avoiding damage from impact and maintaining efficient logistics operations.
1. Product Features
- Q: What is the hardness range of Wodon wear-resistant steel plates?
- A: The surface hardness of Wodon wear-resistant steel plates typically ranges from HRC 50 to HRC 55, depending on the material composition and application.
2. Application Scenarios
- Q: Are Wodon wear-resistant steel plates suitable for mining equipment?
- A: Yes, Wodon wear-resistant steel plates are commonly used in mining equipment such as crushers, mills, and conveyors. They help reduce wear and tear, extending the lifespan of mining machinery.
3. Customization Services
- Q: Can Wodon offer custom solutions for wear-resistant steel plates?
- A: Yes, Wodon offers full customization options for wear-resistant steel plates. We can customize the size, thickness, alloy composition, and other features to meet the specific needs of your industry or application.
4. Quality Assurance
- Q: How is the quality of Wodon wear-resistant steel plates ensured?
- A: Wodon wear-resistant steel plates undergo strict quality control during production, including material testing, hardness testing, and impact resistance testing, to ensure they meet international standards.
5. Technical Support
- Q: Does Wodon have a technical support team to assist with product selection?
- A: Yes, Wodon has a team of technical experts available to assist with product selection, customization, and optimization. We work with clients to ensure they choose the right products for their specific needs and application conditions.
6. Thickness Range
- Q: What is the thickness range of Wodon wear-resistant steel plates?
- A: The standard thickness of Wodon wear-resistant steel plates typically ranges from 6mm to 30mm, but custom thicknesses can be provided based on customer requirements.
7. Temperature Resistance
- Q: What is the temperature resistance of Wodon wear-resistant steel plates?
- A: Wodon wear-resistant steel plates can withstand temperatures up to 900°C, making them suitable for high-temperature environments.
8. Welding Performance
- Q: Are Wodon wear-resistant steel plates suitable for welding applications?
- A: Yes, Wodon wear-resistant steel plates are designed to be welded onto existing machinery parts, providing a durable and cost-effective solution for repairs and wear protection.
9. Product Lifespan
- Q: What is the expected lifespan of Wodon wear-resistant steel plates?
- A: The lifespan of Wodon wear-resistant steel plates depends on the specific application and conditions, but they are designed to last significantly longer than standard steel, reducing the need for frequent replacements.
10. Storage Guidelines
- Q: How should Wodon wear-resistant steel plates be stored?
- A: Wodon wear-resistant steel plates should be stored in a dry environment to prevent corrosion. If exposed to moisture, the plates should be cleaned and dried before use.
11. Material Composition
- Q: What are the main alloying elements in Wodon wear-resistant steel plates?
- A: Wodon wear-resistant steel plates usually contain elements like chromium, nickel, molybdenum, etc., which contribute to their excellent wear resistance and mechanical properties.
12. Manufacturing Processes
- Q: What kind of manufacturing processes are involved in producing Wodon wear-resistant steel plates?
- A: Our production process includes advanced smelting, hot rolling, heat treatment, and surface treatment techniques to ensure the high quality and performance of the plates.
13. Competitive Comparison
- Q: How do Wodon wear-resistant steel plates compare with other brands in terms of wear resistance?
- A: Wodon wear-resistant steel plates are engineered with advanced materials and technologies, providing superior wear resistance compared to many competing products in the market.
14. Environmental Features
- Q: Are Wodon wear-resistant steel plates environmentally friendly?
- A: We strive to minimize the environmental impact of our production processes and ensure that our products meet relevant environmental standards.
15. Case Studies
- Q: Can you provide some case studies of Wodon wear-resistant steel plates in actual applications?
- A: Sure. For example, in a mining company, our wear-resistant steel plates were used in crushers and significantly reduced equipment downtime and maintenance costs.
16. Surface Treatment Options
- Q: What surface treatment options are available for Wodon wear-resistant steel plates?
- A: We offer various surface treatment methods such as shot blasting, coating, etc., to enhance the corrosion resistance and surface quality of the plates.
17. Minimum Order Quantity
- Q: What is the minimum order quantity for Wodon wear-resistant steel plates?
- A: The minimum order quantity may vary depending on the specific product and production requirements. Please contact our sales team for detailed information.
18. Packaging Methods
- Q: How are Wodon wear-resistant steel plates packaged for shipment?
- A: We use standard export packaging, including wooden pallets, plastic film wrapping, and corner protection, to ensure the plates are well protected during transportation.
19. Installation Guidance
- Q: Do you provide installation instructions for Wodon wear-resistant steel plates?
- A: Yes, we offer detailed installation guidelines and technical support to assist customers in the proper installation of the plates.
20. Maintenance Suggestions
- Q: What maintenance suggestions do you have for Wodon wear-resistant steel plates?
- A: Regular inspection for signs of wear and damage, cleaning to remove debris, and proper lubrication if applicable are recommended to maintain the performance and lifespan of the plates.
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