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Chromium Carbide Overlay Wear Plate for Bucket Chain Excavator

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US$ 400 - 400 MOQ: 1 Square Meter
Key Specifications
Get Latest Price
Business Type:
Manufacturer
Year Established:
2014
Annual Export Value:
US$10 Million - US$50 Million
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
product description

chromium carbide overlay wear plate for bucket chain excavator

 chromium carbide overlay Wear plate for bucket chain excavator

Product Name
Wear plate with chromium carbide overlay for conveyor chute
Material
Q235/Q345+Chromium carbide overlay
Base metal
Q235/Q345
Hardfacing layer
Chromium carbide overlay
Chemical composition
C: 3.0-5.0 % Cr: 25-40 %
Hardness
HRC 56-65
Microstructure
Carbide (Cr7C3)volume fraction above 50 %
Wear resistance
High wear/abrasion resistance
Flatness tolerance
±3mm/m
Thickness tolerance
uniform overlay thickness, with tolerance within 0-0.5 mm
Impact resistance
Medium
Technology
Hardfacing, open arc welding, submerged arc welding
 
Plate Size
Open arc welding wear  plate: 1400*3400 mm
Submerged arc welding wear plate : 1400*3000 mm, 1400*3500 mm, 2100*3500 mm
Cusomized sizes
 
 
Main thicknesses
3+3,4+4,5+5,6+4,6+5,6+6,8+4,8+5,8+6,8+7,8+8,10+4,10+5,10+6,10+7,10+8,10+9,10+10,10+20,12+4,12+5,12+6,12+7,12+8,12+9,12+1,12+11,12+12,12+17,12+25,14+6,14+8,14+10,16+6,16+8,16+10,18+6,18+8,18+10,20+5,20+6,20+8,20+10,20+20,30+10,40+10, customized thicknesses.
Company Information

Since 2004, Wodon has more than 180 employees.

chromium carbide overlay Wear plate for bucket chain excavator

 Wodon product: flux cored welding wires, chromium carbide overlay steel plates, wear resistant partss, wear pipes, wear fittings.

chromium carbide overlay Wear plate for bucket chain excavator

Welding wire and wear plate workshops

chromium carbide overlay Wear plate for bucket chain excavatorchromium carbide overlay Wear plate for bucket chain excavator 

Wodon's quality managment

chromium carbide overlay Wear plate for bucket chain excavator

Warehouse

chromium carbide overlay Wear plate for bucket chain excavator

 

 

Advantages

Why our wear plate has such good wear resistance?

1. The overlay chemical composition is the key

The main ingredients of Wodon plates are C(%) :3.0-5.0 and Cr(%):25-40. This chemical proportion results in a large amount of Cr7C3 chrome carbide hard particles. The micro-hardness (up to HV1800) of these particles throughout the layer will guarantee a super wear resistant surface.

Performance test:

Test equipment: Quartz sand rubber wheel abrasion test machine.

Conditions: Choosing same dimension specimens for different materials and wear plate producers, and put them under the same wearing working conditions in our testing equipment.

          45 minutes for each specimen.

No.

Wear Plate Type

Test Time

Weight Loss of Overlay

1

Wodon Wear Plate

45 minutes

0.148g

2

Imported Wear Plate

45 minutes

0.229g

3

Imported Wear Plate

45 minutes

0.237g

4

Imported Wear Plate

45 minutes

0.252g

5

Domestic Wear Plate

45 minutes

0.385g

6

Domestic Wear Plate

45 minutes

0.377g

7

Domestic Wear Plate

45 minutes

0.399g

8

Domestic Wear Plate

45 minutes

0.371g

Results: The test results show that the life span of Wodon wear plate is 2.5 times higher than domestic wear plates and 1.5 times than imported ones.

2. Chromium carbide microstructure

The wear resistance of wear plate depends mostly on the hardness, shape, size, amount and distribution of the chromium carbide hard particles.

chromium carbide overlay Wear plate for bucket chain excavator

As you can check on the picture, the carbide (Cr7C3) volume fraction on the microstructure is above 50%.

3. Bonding strength between the overlay and base plate.

The overlay and base plate are very well bonding. The overlay will penetrate into base plate about 0.8mm-1.8mm, reaching up to 350Mpa in our tests.

Wear Part Production

Using our wear resistant plate as raw material, WODON wear parts are nice looking and with excellent wear resistant strength. Quality of WODON wear parts is one of the best among peers. We produce wear parts like Vertical Mill, Roller Press, Wear Resistant Table Liner, Cement Grinder, Mill Grinder, etc. Our wear parts are available to be cut and profiled by Laser Cutting, Plasma and High Pressure Water Abrasive Cutting according to customer's requirements.

 

chromium carbide overlay Wear plate for bucket chain excavator

 chromium carbide overlay Wear plate for bucket chain excavator 

Packaging & Shipping

Packaging Details: steel pallets and film wrapped

chromium carbide overlay Wear plate for bucket chain excavator

 

 

 

Customer Visits
Customer Visits

Comments and feedback:

 
 

Good quality and flatness is our first sight. After discussing on their booth, our team think we find a better producer with very good and competitive price and quality. One more important thing is their professional, skilled and young technican team.

 

The Wodon abrasion and impact wear plate samples consisted of a high chromium white iron deposit on a steel substrate. The hard facing microstructure contained typically a high volume percent of primary carbides.  The primary carbide sizes were typically less than 25μm in diameter, which was considered good for hard facings of these types.

 

 
La fabrica de Wodon nos ha impresionado por el rigor del control de calidad y la organizacion. Los productos tambien presentaron buena performance en nuestros testes y estamos satisfetchos con la parceria que estamos desarrollando.
 
 
FAQ

Q: Are you trading company or manufacturer ?

A: We are ISO certificate factory.

 

Q: Are you able to produce customized chemical composition and dimension?

A: Yes, we could offer the welding wire and wear plate according customers' requirement.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-40 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge.

Q: What is your terms of payment ?

A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment. Other payment terms are negotiable.

If our product meets your interest, please feel free to contact us as follow:

 

 

 

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1Yr
Business Type
Manufacturer
Year Established
2014
Annual Export Value
US$10 Million - US$50 Million
Port of Shipment
lianyungang, tianjin, shanghai