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Shrink Wrapper
A shrink wrapper is a type of packaging machine that wraps a product or a group of products in plastic film and then applies heat to shrink the film tightly around the product(s). The heat causes the plastic film to conform to the shape of the product(s), creating a tight and secure package.
Heating tunnel
A heating tunnel, also known as a shrink tunnel, is a separate machine that is used to apply heat to the shrink film after it has been wrapped around the product.
In some cases, a bundling wrapper and a heating tunnel may be integrated into a single machine, in which case the heating tunnel is typically located immediately after the wrapping station. This type of machine is sometimes called a bundling wrapper with integrated shrink tunnel.
However, in many cases, the bundling wrapper and the heating tunnel are separate machines that are connected to each other by a conveyor system. The products are wrapped by the bundling wrapper and then transferred to the heating tunnel by the conveyor system. The heating tunnel applies heat to the shrink film, which shrinks and conforms to the shape of the products, creating a tight seal.
Whether or not the heating tunnel is connected to the bundling wrapper depends on the specific packaging system being used. In general, bundling wrappers and heating tunnels can be configured and connected in a variety of ways to meet the specific needs of the packaging application.
Feature
Some of the key features of a shrink wrapper include:
1.Heat sealing: A shrink wrapper must be able to seal the plastic film securely around the product. This is typically done using heat to melt the film and create a seal.
2.Shrink tunnel: The heat from the shrink tunnel is used to shrink the plastic film around the product, creating a tight and secure package.
3.Variable speed controls: A shrink wrapper should have variable speed controls to adjust the packaging speed according to the product size and the desired output.
4.Adjustable film width and length: The machine should be able to accommodate different sizes of plastic film to fit various product sizes.
5.Automatic or manual mode: A shrink wrapper may have an automatic mode for high-volume production or a manual mode for smaller operations.
6.Safety features: The machine should have safety features such as emergency stop buttons, protective barriers, and safety sensors to prevent accidents.
7.Easy maintenance: A shrink wrapper should be easy to clean and maintain, with accessible parts for repairs and replacement.
8.Compatibility with different types of films: A shrink wrapper should be compatible with a variety of shrink films, including PVC, polyethylene, and polyolefin.
L bar sealer vs. Side sealer
L-bar sealers and side sealers are both types of shrink wrapping machines used to package and seal products. However, they differ in their sealing mechanism and the types of products they are best suited for.
1. L-Bar Sealers: L-bar sealers have a sealing bar that creates a 90-degree angle to cut and seal the film around the product. They are suitable for packaging a variety of products, including boxes, CDs, DVDs, books, and other products with flat surfaces. L-bar sealers are typically used in low to medium production settings.
Industry applications
They are commonly used in a variety of industries to package products together securely and efficiently. Some of the most common applications of shrink wrappers include:
1.Food and beverage: Bundling wrappers are often used to package multiple food and beverage products together, such as bottles, cans, or pouches. This helps to reduce packaging waste and make it easier to transport and display the products.
2.Pharmaceutical and medical: In the pharmaceutical and medical industries, bundling wrappers are used to package multiple items such as vials, syringes, or medical devices. This helps to keep the items together and ensure that they are protected during shipping and handling.
3.Personal care and household products: Bundling wrappers are also commonly used in the personal care and household products industries to package items such as shampoo bottles, cleaning products, or beauty products. This helps to keep the products together and protect them during shipping and handling.
4.Paper and printing: In the paper and printing industry, bundling wrappers are used to package multiple items such as magazines, catalogs, or brochures. This helps to keep the items together and protect them during shipping and handling.
5.Industrial and hardware: In the industrial and hardware industries, bundling wrappers are used to package items such as pipes, tubes, or other large, heavy objects. This helps to keep the items together and make them easier to handle and transport.
Overall, shrink wrap machines are a versatile and efficient packaging solution that can be used in a wide range of industries to bundle and protect products during shipping and handling. They help to reduce packaging waste, improve efficiency, and ensure that the final product arrives at its destination in good condition.
Maintenance
Regular maintenance of a shrink wrapper is important to ensure that it operates efficiently and effectively, and to prevent breakdowns and downtime. Here are some key maintenance tasks for a shrink wrapper:
1.Cleaning: Regular cleaning of the shrink wrapper is essential to prevent the buildup of debris and dust. Clean the machine after each shift or as required, paying particular attention to the sealing bars and rollers.
2.Lubrication: Proper lubrication is essential to prevent wear and tear on moving parts. Follow the manufacturer’s instructions for lubrication intervals and use the recommended lubricants.
3.Inspection: Regular inspection of the shrink wrapper can help to identify and prevent potential problems. Check for signs of wear, damage, and loose connections, and make repairs as needed.
4.Calibration: Proper calibration of the shrink wrapper is essential to ensure that it operates at the correct temperature and speed. Follow the manufacturer’s instructions for calibration intervals and use the recommended calibration tools.
5.Replacement of wear parts: Certain parts of the shrink wrapper, such as the sealing bars, may wear out over time and need to be replaced. Check the manufacturer’s recommendations for replacement intervals and keep spare parts on hand.
6.Training: Properly trained operators can help to prevent damage to the shrink wrapper and ensure that it operates effectively. Make sure that operators are trained on the proper use and maintenance of the machine.
By following these maintenance tasks, you can help to ensure that your shrink wrapper operates efficiently and effectively, minimizing downtime and maximizing productivity.
Technical parameter for Shrink wrapper
Model | FQL-450 | FQL-550 | FQL-650 | FQL-750 | FQB-450 | FQB-550 | FQB-650 | FQB-750 | FQB-850 |
Type | L bar | L bar | L bar | L bar | Side seal | Side seal | Side seal | Side seal | Side seal |
L+H(MAX) | 500mm | 600mm | 700mm | 800mm | – | – | – | – | – |
W+H(MAX) | 400mm | 500mm | 600mm | 700mm | – | – | – | – | – |
Packing width(MAX) | 330mm | 430mm | 530mm | 600mm | 350mm | 450mm | 550mm | 650mm | 750mm |
Packing length(MAX) | 400mm | 500mm | 600mm | 700mm | unlimited | unlimited | unlimited | unlimited | unlimited |
Packing height(MAX) | 150mm | 150mm | 150mm | 150mm | 150/190 mm | 150/200 mm | 150/250 mm | 150/250 mm | 150/250 mm |
Speedpcs/min | 15-35 | 15-35 | 10-35 | 10-35 | 15-30 | 15-30 | 15-30 | 15-30 | 15-30 |
Air pressure | 0.5MPA | 0.5MPA | 0.5MPA | 0.5MPA | 0.5MPA | 0.5MPA | 0.5MPA | 0.5MPA | 0.5MPA |
Voltage | 220V 50-60hz 1.4kw | 220V 50-60hz 1.6kw | 220V 50-60hz 1.8kw | 220V 50-60hz 2.2kw | 220V 50-60hz 1.5kw | 220V 50-60hz 1.6kw | 220V 50-60hz 1.7kw | 220V 50-60hz 1.8kw | 220V 50-60hz 2kw |
Dimension | 1650*900*1450mm | 1750*900*1450mm | 1960*1120*1460mm | 2100*1130*1460mm | 1750*920*1460mm | 1850*1020*1460mm | 2060*1120*1460mm | 2120*1180*1470mm | 2200*1250*1470mm |
Weight | 310kg | 360kg | 380kg | 440kg | 330kg | 370kg | 390kg | 480kg | 520kg |
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