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Fixed Rockbreaker Boom System
Fixed rockbreaker boom system is a stationary, heavy-duty solution engineered for efficient handling and reduction of oversize rock materials in high-demand industrial environments. It is specifically designed to break large rocks into smaller, manageable sizes and to eliminate obstructions in crushing systems.
This system is widely applied in mining, quarrying, and aggregate industries, where oversize or uncrushable materials frequently block crushers or grizzly feeders. By providing a reliable and mechanized method for rock breaking, fixed rockbreaker boom system ensures continuous material flow and optimal production efficiency.
Application Scenarios
Fixed rockbreaker boom systems are typically installed at strategic positions within material handling systems, including:
1. Primary jaw crusher stations
2. Gyratory crusher stations
3. Grizzly feeders and hoppers
4. Underground ore passes
5. Aggregate and mineral processing plants
These installations allow the system to effectively manage oversized rocks before they enter critical processing equipment, preventing costly blockages and downtime.
System Components
A complete fixed rockbreaker boom system consists of several integrated components working together:
1. Boom Assembly
A robust, high-strength steel boom designed for durability and extended service life. Its articulated structure provides a wide operating range, enabling precise positioning and maximum coverage of the working area.
2. Hydraulic Hammer
Installed at the boom's end, the hydraulic hammer delivers powerful impact force to break hard and oversized materials efficiently. Different hammer models can be selected based on rock hardness and application requirements.
3. Fixed Pedestal/Base
The pedestal securely anchors the system in place, ensuring stability during operation and effectively absorbing impact loads and vibrations.
4. Hydraulic Power Unit
The system is powered by an electric motor-driven hydraulic unit, which provides consistent and reliable energy. It typically includes:
Electric motor
Hydraulic pump system
Oil reservoir
Cooling and filtration systems
Control valves and manifolds
5. Control System
The system is equipped with advanced control solutions, including:
Radio remote control for safe and flexible operation
Optional control panels or operator cabins
Emergency stop and safety interlock systems
Key Features and Advantages
1. Stationary and Stable Operation
As a fixed installation, the system offers superior stability and reliability, making it ideal for continuous heavy-duty applications.
2. Electric Motor Drive
The use of an electric motor ensures energy efficiency, low operating costs, and reduced environmental impact compared to diesel-driven alternatives.
3. Remote Control Operation
Radio remote control enables operators to work from a safe distance with clear visibility, significantly reducing safety risks.
4. Wide Working Range
With a broad selection of boom lengths and depth configurations, the system can be tailored to suit various crusher layouts and site conditions.
5. Reduced Downtime
By quickly breaking oversized rocks and clearing blockages, the system minimizes interruptions and keeps production running smoothly.
6. Customizable Solutions
Each system can be engineered to match specific project requirements, including:
Crusher type and size
Installation height and reach
Rock characteristics
Environmental conditions
Optional equipment and configurations are available to further enhance performance and adaptability.
Operational Principle
The operator uses the remote-control system to maneuver the boom and position the hydraulic hammer over oversized material. The hammer then applies repeated high-energy impacts to fracture the rock. Once reduced to an acceptable size, the material can pass through the crusher or hopper without causing obstruction.
The fixed mounting ensures consistent positioning, while the articulated boom design allows flexible movement within the designated working envelope.
Fixed rockbreaker boom system is an essential piece of equipment for operations that require efficient and safe handling of oversized rocks. By combining structural strength, hydraulic power, and intelligent control systems, it delivers reliable performance, improves operational efficiency, and significantly enhances workplace safety.
With customizable configurations and a wide range of applications, it is a critical solution for maintaining continuous production in modern crushing and material handling systems.
| Model No. | Unit | WHA560 |
| Boom weight | kg | 2058 |
| Max. horizontal working radius | mm | 6710 |
| Max. vertical working radius | mm | 5150 |
| Min. vertical working radius | mm | 1260 |
| Max. working depth | mm | 4820 |
| Rotation | ° | 360 |
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