Home > Products > Dairy processing machine > GYC-20 Shanghai Genyond palm oil margarine production line
GYC-20 Shanghai Genyond palm oil margarine production line
- 1000 per Month
- T/T Credit Card
- Automatic mozzarella cheese making machine, pizza cheese moulding machine from Shanghai Genyond
- 90 liters processed cheese cooker, analogue mozzarella making machine
- Shanghai Genyond mozzarella cheese cooker, analogue mozzarella making machine
- China mozzarella cheese analogue cooker analog cheese making machine
- Multi function steam cooker for stretchy analogue cheese, analogue mozzarella making machine
- Automatic yoghurt making packing machine yogurt production line
Product Description
GYC-20 palm oil margarine production line
Product details
Raw material | Animal / vegetable oil and other additives |
Production capacity | 500~3000kg per hour |
Finished product | Margarine or Shortening |
Equipment material | Stainless steel 304 (Or as per customer requirements) |
Type | Complete production processing line machines |
Product Keywords | palm oil margarine production line |
Margarine brief introduction: a plastic fat product made by mixing vegetable oil with some animal oil, water and seasoning to replace natural cream obtained from milk. Its appearance is bright light yellow, plastic solid, uniform and delicate texture, good flavor, no mildew and impurities. Its fat content is more than 75% - 80%, water content is 16% - 20%, salt content is less than 3%. At the same time, it can contain a small amount of emulsifier, vitamin, lactic acid and other additives. According to its shape, it can be divided into hard, soft, liquid and powder. According to its use, it can be divided into two kinds: household use and food industry use. The former is divided into meal use, bread spreading, cooking and ice cream making. The latter is divided into bread and pastry, pastry and pastry. The main difference is that the formula, the raw oil used and the requirements for upgrading are different. The main component of margarine is trans fatty acid, and the names of trans fatty acid are various, including artificial fat, artificial butter, margarine, edible hydrogenated oil, shortening, vegetable fat powder, etc. Many bakeries use the same concept of whipped cream.
Shortening/Puff pastry butter means that biscuits are processed with this kind of oil, which can make the products very crisp. Therefore, the grease with this property is called 'shortening'. It refers to the refined animal and vegetable oil, hydrogenated oil or the mixture of the above oils, which is quenched and kneaded. Shortening has processing properties such as plasticity and emulsification, which is not suitable for direct consumption, but for processing cakes, biscuits, bread or fried food, so it must have good processing performance.
Production process:
Including the measurement and blending of raw materials and accessories, emulsification, sterilization, rapid cooling kneading, packaging, ripening and other stages.
Measurement and blending
The feed oil enters the metering tank after being measured in a certain proportion. Oil soluble additives (emulsifiers, coloring agents, antioxidants, flavors, oil soluble vitamins, etc.) and hard materials (extremely hardened oil, etc.) are poured into the oil phase dissolving tank (which has been put in the right amount of oil ahead of time), and water soluble additives (salt, preservatives, milk, etc.) are poured into the water dissolving tank (which has been put in the right amount of water ahead of time), heated, dissolved and stirred evenly.
Emulsification
To process common w / O margarine, the oil in the emulsifying tank can be heated to 60 ℃, then the dissolved oil phase (oil phase additive) is added, and then the water phase (water phase additive) which is slightly higher than the oil temperature is added to form emulsion. The dispersion state of water in the oil fat has a great influence on the product. The results showed that the water droplets were too small (80-85% of the diameter was less than 1 μ m), the oil was heavy and the flavor was poor; the water droplets were too large (1% of the diameter was 30-40 μ m), the flavor was good, and it was easy to rot; the size of the water drops was moderate (95% in the diameter of 1-5 μ m, 4% in the 5-10 μ m, 1% in the 10-20 μ m, and about 100 million water drops in the 1 cm margarine), the flavor was good and the bacteria were difficult to reproduce.
Sterilization
The emulsion is pumped into the sterilizer by screw pump, and then sterilized by steam at 96 ℃ for 30 seconds, and then cooled by cooling water to return to 55-60 ℃.
Rapid cold kneading
The emulsion is fed into the quench cooler (unit a) by plunger pump or gear pump under a certain pressure. It is rapidly cooled by liquid ammonia or freon, and crystallizes rapidly in the crystallizing cylinder. The crystallites precipitated in the inner wall of the cylinder are scraped off by a fast rotating scraper. At this time, the temperature of the feed liquid has dropped below the melting point of the grease, forming a supercooled liquid. The supercooled liquid containing the crystal nucleus enters the kneader (unit B) and makes the crystal grow after a period of time. If the supercooled liquid is allowed to complete crystallization in a static state, a network structure of solid lipid crystallization will be formed, and its overall hardness is very large and there is no plasticity. In order to obtain a certain plastic product, the mechanical kneading of B unit must be carried out before the formation of the whole network structure, so as to break the original network structure, make it recrystallize, reduce the consistency and increase the plasticity. Unit B stirred and kneaded the materials violently and crystallized slowly. Due to crystallization heat (about 50kcal / kg) and friction heat generated by stirring, the temperature of material out of unit B has risen, making the crystal soft.
Packing
Margarine coming out of the kneading machine should be sent to the packaging machine immediately. Some products that need to be molded are packaged after molding machine. The packaged margarine is stored in the ripening room at 8-10 ℃ of melting point paper for 2-3 days to complete crystallization and form stable products.
Margarine/Shortening/Puff pastry butter making/production/processing/manufacturing machine/machinery/plant/equipment/production line/processing line
Processing capacity:
500KG/HOUR
1000KG/HOUR
2000KG/HOUR
3000KG/HOUR
Other capacity can be customized.
Equipment introduction:
This system is the production of margarine, shortening and other main equipment oil products, mainly by the rapid cooling system (unit A), hot water circulation system, kneading shaft system (unit C), configuration, emulsifying tank, tank filling machine, refrigeration system, pressure pump and other components, so as to achieve the purpose of oil production.
When the emulsion enters the unit A of the quench system, the material is frozen and crystallized. When the scraper is constantly stirred, it is fully kneaded to play a better homogenization effect. Under the operation of the A unit, the material formed a semisolid with a temperature of 12 C ~14 C and a pressure between 1.5Mpa~2.0Mpa. The oil semifinished products containing crystal nuclei enter the kneader and grow in the crystal for a period of time. If the semifinished oil is made in a static state, the crystalline structure of solid grease will be formed, with a large hardness and no plasticity. To get a certain plastic product, we must knead before forming the overall network structure, and break the net structure formed before, so that it can recrystallize, reduce the consistency and increase plasticity. The kneading machine stirred the semi finished oil fully and kneaded (adjustable speed 50~300rpm/min) and formed the crystallization slowly. Due to the crystallization heat generated by crystallization (about 50kcal/kg), the friction heat generated by stirring causes the material temperature of kneading machine to rise and make the crystal soft. The grease produced by this system is soft, delicate and bright in appearance, which is the best choice for making oil products.
Company Profile
Shanghai Genyond Technology Co., Ltd. is a manufacturer of extracting unit and fruit & vegetable processing line with well-equipped testing facilities and strong technical force.
With a wide range, good quality, reasonable prices and stylish designs, our products are extensively used in food and beverage and other industries.
Our products are widely recognized and trusted by users and can meet continuously changing economic and social needs.
We welcome new and old customers from all walks of life to contact us for future business relationships and mutual success!
Contact Us
- Shanghai Genyond Technology Co., Ltd.
- Contact nameWakin Yong
- Phone86-021-34796156
- AddressF07, Bldg. 1, No. 1328, Hengnan Road, Pujiang Town
- Complete condensed milk plant production line /complete condensed milk plant turnkey project
- Experimental type small seafood fruit vegetables hpp sterilization machine
- high pressure processing sterilizer hpp machine
- High Pressure Processing machine for fruit/vegetable juices
- 2L 3L 5L hpp high pressure sterilization small machine
- High Pressure Processing machine for ready to eat meals/canned food
- Small and large HPP sterilization machine for juice beer food
- Customized small scale cheese vat for sale
- Cheese Making Equipment Mozzarella Cheese Making Machine
- High Quality Stainless Steel Cheese Processing Machinery Cheese Vat For Sale
- Dairy Plant for Cheese/Curd Production Line Small Scale Cheese Vat Automatic Cheese Vat
- Small Machine for Make Cheese Milk Processing Line Cheese Vats for Sale
- Automatic pancake nuts, crispy fryer with good price
- Stable quality crayfish cleaning and cooking production line
- Full automatic high speed continous Genyond Factory candle extruder making machine wax candle production line processing plant
- High Quality Cow Milk Goats milk yak Milk Production Line Manufacturing Plant
- Automatic Complete 500l Milk Processing Production Line Dairy Processing Machine
- Small Scale Milk Sterilizer Equipment 100L Pasteurized Plant And Yogurt Processing Production Line
- New Arrival milk processing machine High Productivity Milk Production Line for milk processing and production
- Factory price High Temperature Treatment Milk Beverage Processing Sterilizer Machinery with custom sizes
- GENYOND High Temperature Treatment Milk Beverage Processing Sterilizer Machinery for Milk processing line
- GENYOND Treatment Milk Beverage Processing Sterilizer Machinery in Pasteurized milk production line
- CHINA Small Dairy Processing Line and Milk Yogurt Production Machinery
- CHINA Factory milk/yogurt processing plant,pasteurizer milk production machine
Find Similar Products By Category
- Machinery > Food & Beverage Machinery > Dairy Processing Machines
Friend Links
- Buy on GoldSupplier.com
- How to Buy
- Browse by Catagories
- Browse by Hot Regoins
- Private Sourcing Events
- Sell on GoldSupplier.com
- How to Sell
- Post Products
- Manage Products
- Manage Groups
- About
- About Us
- Link to Us
- Contact Us
- Sitemap
- Please Enter your Email Address
- Please enter the content for your inquiry.
We will find the most reliable suppliers for you according to your description.
Send Now-
Wakin Yong
Welcome to my shop! Glad to serve you!Please send your question!
Your message has exceeded the limit.
Your message has exceeded the limit.
-
-
Your inquiry content must be between 20 to 5000 characters.Send Now.
-
Please input the mailbox.
-