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Home > Manufacturing & Processing Machinery > Chemical Equipment & Machinery > Chemical Storage & Transportation Equipment > Mannheim Process Potassium Sulfate Making Equipment Potassium Sulfate Production Line Chemical Equipment
Mannheim Process Potassium Sulfate Making Equipment Potassium Sulfate Production Line Chemical Equipment
Negotiable
MOQ: 1 set (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Business Type:
Trading Company
Year Established:
1993
Annual Export Value:
US$50 Million - US$100 Million
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Product Description
We are specialized in the design, manufacture, installation and technology transfer of production guidance of potassium sulphate production equipment. Based on German Mannheim Furnace, by working over its principle and construction, we improve the construction and material of furnace to achieve even heating, complete reaction and low energy consumption. New material and technology is applied to the part of hydrochloric acid absorption, thus absorption efficiency is enhanced and environmental issue is also well resolved.
We have several localized professional designers and groups of equipment installation, reactor piling up, process operation guidance with years of skilled experience, which guarantee smooth and stable proceeding of design, manufacture, installation and production guidance of the equipment.
This technology is currently one of the better methods for producing potassium sulfate in the world. Its core is a new type of reaction furnace produced by improving the structure of the Mannheim furnace on the basis of the dry roasting method to produce potassium sulfate. Combined with other special supporting equipment, it successfully solved the corrosion resistance under high temperature and high acid environment. Materials, as well as the technical issues of continuous feeding production. Compared with similar foreign equipment, its outstanding features are low investment, short plant construction period (four to six months), high degree of automation, reliable quality, high thermal efficiency, high product yield and good environmental protection effect. From engineering design, equipment manufacturing, installation to production process, product testing, the complete set of technology
and equipment are all independently completed by Hauson. Our company has successfully served many domestic and foreign manufacturers in the Philippines, Indonesia, Egypt, India, Jilin, and Shaanxi. The transfer of complete sets of equipment and technology has achieved good results.
and equipment are all independently completed by Hauson. Our company has successfully served many domestic and foreign manufacturers in the Philippines, Indonesia, Egypt, India, Jilin, and Shaanxi. The transfer of complete sets of equipment and technology has achieved good results.
Technical advantage
1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements
3. Adjusted original HCl absorption system, improved on the quality of the final product.
4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.
6. Adopt gas generator replacing other heating method
7. Stable production and easy operation.
8. Large output& Low coal consumption.
1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements
3. Adjusted original HCl absorption system, improved on the quality of the final product.
4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.
6. Adopt gas generator replacing other heating method
7. Stable production and easy operation.
8. Large output& Low coal consumption.
Specification
Name |
Potassium sulfate plant power system mannheim furnace |
Product type |
Fertilizer |
Introduction |
The whole set equipment |
Control system |
MCC, PLC, DCS |
Burning system |
Natural gas, oil ,coal |
Product Show
Mannheim Process
The most common method of producing potassium sulphate is the Mannheim Process, which is the reaction of potassium chloride with sulphuric acid at high temperatures. The raw materials are poured into the centre of a muffle furnace heated to above 600ºC.
Potassium sulphate is produced along with hydrochloric acid in a two-step reaction via potassium bisulphate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulphuric acid. This means that the final product costs about $500 per ton.
The Mannheim process is an important method for the manufacture of hydrogen chloride and potassium sulfate from potassium chloride (table salt) and sulfuric acid in which case the K2SO4 is known as salt cake: 2 KCl + H2SO4 → K2SO4 + 2 HCl
The most common method of producing potassium sulphate is the Mannheim Process, which is the reaction of potassium chloride with sulphuric acid at high temperatures. The raw materials are poured into the centre of a muffle furnace heated to above 600ºC.
Potassium sulphate is produced along with hydrochloric acid in a two-step reaction via potassium bisulphate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulphuric acid. This means that the final product costs about $500 per ton.
The Mannheim process is an important method for the manufacture of hydrogen chloride and potassium sulfate from potassium chloride (table salt) and sulfuric acid in which case the K2SO4 is known as salt cake: 2 KCl + H2SO4 → K2SO4 + 2 HCl
Case List
No. |
Case |
Date |
||||
1 |
SOGP plant in Philippines for 10,000MTPA |
In 2016 year |
||||
2 |
EPC project of SOP in Egypt for 60,000MTPA&100,00MTPA |
In 2015 Year |
||||
3 |
Overhaul the furnace in Indonesia |
In 2011 year |
||||
4 |
The project of SOP for 40,000MTPA |
In 2010 year |
||||
5 |
Main equipment supplier of SOP in India for 20,000MTPA |
In 2018 year |
||||
6 |
The contractor of SOP in Phipilippines for 10,0000MTPA |
In 2008 year |
||||
7 |
The EPC porject os SOP in Indonesia for 10,000MTPA |
In 2006 year |
||||
8 |
Overhaul the furnace in Indonesia |
In 2004 year |
||||
Packing & Delivery
Seaworthy packing
1. Common package
2. Plywood pallet
3. Plywood case
4. According to customer requirements.
Company Profile
Hengshui Aoliande Trade Co., Ltd. is professional company which to market & sell FRP Pipe, FRP storage tank, FRP molded products, FRP pultrused products and FRP production machines, through the continuous development and introduction of professionality and technology, the company rely on advanced technology, exquisite craftsmanship, reliable quality and perfect service, passed ISO9001, ISO14001, OHSAS18001 management system certification, now we have 50+ staff, annual sales of glass fiber reinforced plastic series products achieved 5,000,000 USD, products have been sold to all over the world, USA, Brazil, Japan, Germany, India, Malaysia, Egypt etc, and won the support and trust from new & old customers.
Major products:
FRP vessel and chemical equipment in sets;
FRP high, medium & low pressure pipe
FRP septic tank
FRP molded & pultrused products
Electrolytic cell
S/F, F/F oli storage tank
Whole set of FRP prodcution machines
Hengshui Aoliande Trade Co., Ltd. not only have ability to sell & supply products, but also has design ability of material, structure and products, our company can provide customers with technical advice, supply of goods and material, transportation, installation supervision etc service.
Main application:
Urban water supply and drainage
Desalination of sea water
Chemical industry
Metallurgical
Brewing
Electric power
Oil storing
Sewage treatment
Building
Municipal works
Highway facilities
Our Customers and Certificates
Why Choose Us?
1. Technical advantage
1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements
3. Adjusted original HCl absorption system, improved on the quality of the final product.
4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.
6. Adopt gas generator replacing other heating method
7. Stable production and easy operation.
8. Large output& Low coal consumption.
1. Technical advantage
1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements
3. Adjusted original HCl absorption system, improved on the quality of the final product.
4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.
6. Adopt gas generator replacing other heating method
7. Stable production and easy operation.
8. Large output& Low coal consumption.
2 . Overall operation advantage
1. Professional logistic team, rich experience on container transportation and bulk transport.
2. Powerful customs clearance ability.
3. Complete database of cargoes, especially detailed information for set of SOP .etc equipment suppliers and shipping.
4. Strong ability to integrate the export and import documents. Such as customs clearance documents, C/O, and embassy certification documents, etc.
1. Professional logistic team, rich experience on container transportation and bulk transport.
2. Powerful customs clearance ability.
3. Complete database of cargoes, especially detailed information for set of SOP .etc equipment suppliers and shipping.
4. Strong ability to integrate the export and import documents. Such as customs clearance documents, C/O, and embassy certification documents, etc.
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Business Type
Trading Company
Year Established
1993
Annual Export Value
US$50 Million - US$100 Million
Main Markets
Southern Europe, Northern Europe, Central America, Western Europe, Eastern Asia, Mid East, Oceania, Africa, Southeast Asia, Eastern Europe, South America, North America
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