Home > Products > Plasma Surface Treatment Machine > ClEAN-PL-5020 Portable Plasma Surface Treatment Processes For Bonding
ClEAN-PL-5020 Portable Plasma Surface Treatment Processes For Bonding
- 1000 per Month
- T/T Credit Card
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Product Description
Keling ClEAN-PL-5020 New Innovative Product Ideas Portable Plasma Surface Treatment Processes For Bonding
Product Application
Product Description
There are often grease, oil and other organic matter and the oxide layer on material surface, so before conducting the sputtering, paint, adhesive, bonding, welding, brazing and PVD, CVD coating,the plasma treatment which could bring a completely clean surface without oxidation layer is necessary.
The reaction mechanism is a series of comprehensive physical and chemical reactions, the gas under high pressure can generate ionization reaction into highly reactive free radicals which will further react with organic pollutants on the materials surface, and through the particle bombardment to material surface, it can make the material surface roughening, activate material surface, and greatly increase the hydrophilicity of the material surface so that can get good viscose, printing, spraying effects.
Completely replace the traditional processing to material surface by using chemical products and this process does not have any negative impact to the environment;
The operation of atmospheric pressure plasma system of the company only needs to consume air and electricity, of course, if necessary, it can also use a specific gas;
Can be directly installed on the existing assembly line, which will not bring any interference to the existing process; can achieve innovative, low-cost and efficient online surface pretreatment;
The design of plasma gun is strictly designed and manufactured according to DIN ISO 9000 standard; the system working at atmospheric pressure, produces plasma by means of air or technology gas caused by the excitation of arc caused by spray gun, guides plasma onto the surface of the pending product and achieves the corresponding treatment effects according to the process requirements. It owns a very high energy density, which can achieve a processing speed up to 100 meters per minute. Another important feature is that the plasma is electrically neutral, which greatly broadens its range of applications.
The bonding of digital electronic products
When the mobile phone and other electronic products need to be bonded, through the plasma pretreatment to the parts needing to be bonded, it can greatly optimize the bonding process.
Completely replace the traditional processing to pre-process by using chemical liquid before bonding, which makes the cost be significantly reduced.
Processing online is an effective process method of volume-produce.
No damage to material surface and circuit component embedded into the products.
Box folding-gluing bonding in the industry of print and package
In order to put an end to the degumming phenomenon at the gluing position of the paper box, the use of plasma treatment can improve the bonding fastness of gluing position of UV, coated plastic and folding paper box and makes them never come to degum, which greatly reduces the cost of rework.
The processing operated by plasma technology can use ordinary environmental water binder to reduce the use of glue and effectively reduce the cost of production
Plasma equipment can be directly installed in the full automatic box folding-gluing machine with online processing and does not affect the existing process
The polishing and gluing method of plasma instead of mechanical eliminates the pollution of paper powder and paper wool to the production environment
Reliable bonding of automobile headlights
In order to extend the life of the automobile headlight, the intrusion of water vapor must be prevented. And the plasma processing technology can achieve the goal reliably.
Achieve a stable and long-term anti-leakage bonding
Make it possible to use the nonpolar composite material. The use of the new material can improve the performance and reduce the cost.
Online processing can be integrated in the existing gluing packaging process assembly line.
More than 10 years of reliable application experience
Bonding of household appliances
In the assembly process of roller washing machine, through the effective surface and treatment, can bond cement which is used as a counterweight and plastic frame together firmly
Provide the effects of surface cleaning and activation.
Completely no damage to the appearance of products
Ensure an uniform and overall process by rotating spray gun
Reduce the production cost significantly
Bonding of safety component in the automobile
The PU layer of the airbag surface, after plasma treatment, can be reliably adhered to the outer cover made of PP material
Organic pollutants on the surface brought by injection molding process can be completely removed by plasma treatment.
Plasma treatment is particularly suitable for the activation nonpolar inert surface, or the product surface containing a large number of recycled material, which will unify the security and economic efficiency of products together perfectly
The application of atmospheric pressure plasma processing technology before printing
Printing on different material surface, ink adhesion effect has been a main process problem. In order to be able to adopt environmentally friendly ink system and be able to meet the specific needs of the ink system, material surface must reach certain technological condition to be infiltrated by ink system.
Yet, plasma treatment will not damage the material surface at all. It is only used for surface cleaning, removal of organic oil, removal of dust particles, surface activation and the physical and chemical modification of the surface as well as removal of static electricity.
Preprocessing before spraying the code
With more and more kinds of new materials and along with more and more frequent problems of the spraying code easy to peel off, however, using plasma treatment before spurting the code can reach a reliable printing effect.
Treating the code location needing to be sprayed by using plasma treatment can greatly improve the hydrophilicity of the material surface, greatly enhance the ink adhesion of material surface, so that ink will never fall off and can improve the quality of the products.
Online processing can be directly installed in front of the spraying code, simply, efficiently and environmentally friendly.
Processing of all kinds of printing before printing
In the printing industry, ink adhesion is the main technical difficulty. Atmospheric pressure plasma technology makes it possible to meet the harsh requirements. Atmospheric pressure plasma prepress processing may be the solutions of either special ink system or strict safety requirements. Combining with various types of plasma generators and spray guns, customers can experience a prepress processing technology which is novel, economical and suitable for different products.
Transfer printing
silk-screen printing
heat transfer printing
flexography
offset print
The application of atmospheric pressure plasma processing technology in spraying
——Improving the quality of spraying, and promote the effective technological means of environmental protection coating
The adhesion strength between the coating material and the substrate is very important in the spraying process, and the proper surface pretreatment is helpful to improve the adhesion strength of the material. Traditional well-known surface pre-processing methods include flame treatment, chemical solvent treatment or mechanical polishing processing, but atmospheric pressure plasma surface treatment technology is a novel and simple approach that can make the material surface activation to very high surface energy state, and the process itself is very simple, in which only need to consume air and electricity.
The high surface energy state of the material surface is the basis of improving the adhesion strength, especially helping the use of the water paint. Through the surface treatment, you can remove the use of chemical treatment, such as the use of the first coat. Avoiding using first coat means saving processes, saving materials and saving the investment of the corresponding facilities, which is very useful to reduce production costs.
The application of plasma treatment can greatly reduce the use of solvents in the coating process, which has a significant positive effect on environmental protection.
Pre-processing before spraying the automobile sealing strip and wiper strip
The surface energy of the rubber can be promoted by the action of the plasma and the rubber surface, so that the surface can reach a state of being wetted by the water, which is prepared for the subsequent spraying operation.
To use plasma pretreatment can improve the surface tension of strip. No damage to the strip surface, and greatly improve the adhesion of coating materials
Plasma can replace processes of grinding or using chemical etching. Do not need the first coating, can meet the environmental requirement of coating water soluble glue and can improve the production capacity by online processing as well as reduce production costs
The use of plasma can improve the quality of products of various strip products and enhance the market competitiveness of products.
Fully environmentally friendly treatment, no ozone, no waste gas emissions and low energy consumption.
Pre-processing before coating the glass optical lenses surfaces
The use of plasma to pretreat the surface of the material makes lens surface achieve a very high surface energy state, at this time the surface adhesion is greatly improved, so the coating can be coated stably, reliably and uniformly.
Processing the surface of the raw materials by plasma treatment can clean material surface contaminants efficiently and deeply, making the material adsorb coating solidly and uniformly.
Can reduce the flux content of coatings
Improve the quality and adhesion of the film and help to reduce the thickness of the film
After long-term storage of materials, it can still be coated with high quality after processing
It is easy to realize the automatic operation of the pretreatment system by the robot hand.
1.One year guarantee time.
2.If parts (except wearing parts) are broken within guarantee time (it is not caused by human factor), we will be changed for free(customer should pay delivery charge).
After sale manage contact number:0086 13958806881
1.Why choose plasma not corona?
Because plasma machine is more environmental,safe
2.Our guarantee?
One year
3.Delivery time?
Normally is 10 days after receive money ,expect special made according to customer require.
4.Do you have ce certification?
Yes,we have .If you need,i can send you.
Contact details
Contact person:Linda
Contact number:0086 15325000502 (whatsapp/wechat/imo)
E-mail:lindarasanlin @
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