120mm Custom Brushless dc Motor Winding Stator and Rotor Assembly With Rotor Shaft

Type |
VOL-WSRS120 |
Outer diameter of stator |
119mm |
Inner diameter of stator |
80mm |
Tooth width |
10mm |
Number of slots |
12 |
Poles |
8 poles or 10 poles |
Multi-strands |
1pp or 2pp or 4pp |
Power |
375W ~ 2000W |
Speed |
500~5000RPM |
| Type | Outer diameter of stator | Inner diameter of stator | Tooth width | Number of slots | Poles | Multi-strands | Power | Speed |
| mm | mm | mm | pp | w | rpm | |||
| VOL-WSRS120 | 119 | 80 | 10 | 12 | 8 or 10 | 1 or 2 or 4 | 375-2000 | 500-5000 |
| VOL-WSRS250 | 215.2 | 136.2 | 16 | 18 | 12 or 24 or 36 | 1 or 2 or 6 | 2000-60000 | 500-5000 |
| VOL-WSRS220 | 200 | 120.1 | 19 | 12 | 8 or 10 | 1 or 2 or 4 | 2000-30000 | 500-5000 |
| VOL-WSRS180 | 167.2 | 110 | 15 | 12 | 8 or 10 | 1 or 2 or 4 | 1000-15000 | 500-5000 |
| VOL-WSRS130 M | 122 | 80 | 12.5 | 12 | 8 or 10 | 1 or 2 or 4 | 375-3000 | 500-5000 |
| VOL-WSRS130 S | 122 | 80 | 11.5 | 12 | 8 or 10 | 1 or 2 or 4 | 375-3000 | 500-5000 |
| VOL-WSRS100 | 90 | 44.6 | 6.5 | 12 | 8 or 10 | 1 or 2 or 4 | 375-2000 | 500-6000 |
| VOL-WSRS80 9S | 76.4 | 44.6 | 7.2 | 9 | 6 | 1 or 3 | 200-1000 | 500-6000 |
| VOL-WSRS80 12S | 77 | 40.5 | 7.2 | 12 | 8 or 10 | 1 or 2 or 4 | 200-1000 | 500-5000 |
| VOL-WSRS-60 9S | 56.1 | 29.7 | 6 | 9 | 6 | 1 or 3 | 150-600 | 500-6000 |
| VOL-WSRS-60 12S | 57.8 | 30.5 | 5.5 | 12 | 8 or 10 | 1 or 2 or 4 | 150-600 | 500-5000 |


1 - Motor has been running then fails to start,what to do?
Likely cause: Fuse or circuit breaker is tripped.
What to do: Replace the fuse or reset the breaker.
Likely cause: Armature is shorted. Motor may make a humming noise and the circuit breaker or fuse will trip.
What to do: Disassemble motor and inspect the armature for a burnt coil. Inspect the commutator for burnt bars. If this condition exists, the motor needs to be replaced.
Likely cause: The brushes may be worn down too far and no longer make contact with the commutator.
What to do: Check the brushes to make sure that they are still making contact with the commutator. Contact manufacturer for brushes.
Likely cause: Controller may be defective.
What to do: Verify voltage is coming out of the controller.
2 - On initial installation, motor fails to start up,what to do?
Likely cause: Motor is incorrectly wired
What to do: Verify that the motor is wired correctly.
Likely cause: No output power from controller.
What to do: Measure voltage coming from the controller.
Likely cause: Motor is damaged and the armature is rubbing against the magnets.
What to do: Disassemble motor and see if the armature can be realigned by reassembly. Motor may have to be replaced.
3 - Motor takes too long to accelerate,what to do?
Likely cause: Motor controller not properly set.
What to do: Adjust the acceleration trim pot of the controller.
Likely cause: Brushes are worn.
What to do: Verify brush length.
Likely cause: Bearings may be defective.
What to do: Inspect bearings. Noisy or rough bearings should be replaced.
4 - Motor runs in the wrong direction,what to do?
Likely cause: Incorrect wiring
What to do: Interchange the two motor leads.
5 - Motor runs OK but has a clicking noise,what to do?
Likely cause: Suspect a burr on the commutator.
What to do: Remove burr from commutator using a commutator stone.

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