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Freeze-drying-technically known as lyophilisation, lyophilization, or cryodesiccation-is a dehydration process typically used to preserve a perishable material or make the material more convenient for transport. Freeze-drying works byfreezing the material and then reducing the surrounding pressure to allow the frozen water in the material to sublimedirectly from the solid phase to the gas phase.
Vacuum freeze drying technology is the most advanced technology for food dehydration processing at present. Compared with the common drying method, the freeze-dried food produced with this technology features long period of quality assurance, good re-hydration nature, good-looking color, good flavor, taste, shape and high content of nutritious components. The dried food basically remains unchanged in its volume and shape, it looks like sponge and has no shrinking. This kind drying technology can be widely used in process of vegetables, fruits, condiments, aquatic products, biological products, medicine, beverage and etc.
LG series equipment apply to process wide range of products, such as:
★Vegetable: edible mushroom, diced garlic, chives, onion, green beans, pea, diced cucumber, sweet corn, diced carrot, spinach, asparagus, edible wild herbs, etc.
★Seafood and Meat: conpoy, shrimp meat, fish fillets, beef, pork, chicken, mutton cut and slice, etc.
★Flavored Products: garlic powder, ginger powder, onion powder, tomato, pepper powder
★Instant Soluble beverage: coffee, tea, soup, soymilk, milk, etc.
★Fresh Traditional Chinese Medicines: ginseng, pilose antler, chines wolfberry, etc.
Under vacuum condition, material is freeze dried via principle of sublimation. The moisture in the pre-frozen material is directly sublimed from solid state (ice) to gaseous state (vapor), without melting. Freeze dried products are formed to be sponginess, without shrinkage and excellent in rehydration, containing little water only. The freeze dried product in sealed packaging can be stored and transported at room temperature for a long time.
Advantages of Freeze Dried Food
2. Look fresh Freeze-dried foods maintain their original shape and texture, unlike dehydrated foods, which shrink and shrivel due to high-temperature processing. Freeze-drying removes water under low temperatures which keeps intact the moisture channels and food fibers. Just add water, and in minutes every fresh food detail returns.
3. Weigh less than fresh Freeze-dried foods have 98% of their water removed. This reduces the food's weight by about 90%. Because of its light weight per volume of reconstituted food, freeze-dried products are popular and convenient for hikers. More dried food can be carried per the same weight of wet food, and remains in good condition for longer than wet food, which tends to spoil quickly. Hikers reconstitute the food with water available at point of use.
4. Stay fresh Freeze-dried foods can be stored at room temperature, without deterioration or spoilage. This is because freeze-drying and packaging remove both water and oxygen - the two primary causes of food deterioration.
Advantages of Our Freeze Drying Equipment
1. Efficient in heating plates. The material of heating plates is aviation aluminum after being anodized on the surface, releasing over 100% heat from the product by radiation. This makes heat more uniform and complete.
2. Alternate vapor trap. Double trap is installed under the heating plates in drying chamber. Trap 1 condenses vapor to its maximum cpacity, then trap 2 starts to work. In the meantime, trap 1 begins to melt ice for another condensation cycle.
3. Continous de-icing. When the trap 2 begins to catch vapor, the trap 1 begins to melt ice on the coil during drying. After melting, the clean coil is ready for another condensation cycle.
4. Automatic control system. Advanced intelligent control system keeps the system running stably and reliably in a long time. Furthermore, simple operation can be much easier to handle.
Model &Specification Parameters
Service:
Training plan: We will provide training for those who operate and maintain the freeze-drying machines. Trained by supplier of the equipment in the process of installation and debugging, people can operate and solve the basic mechnical problems independently. In addition, the persons who work in general engineering such as refrigeration, boiler, and transformer substation shall be undertaken by skilled workers.
Warranty:
1. We guarantee that the commodity hereof is made of the best materials and new brand with top workmanship, and in accordance with quality specification stipulated in product Contract and Appendix.
2. Guarantee period shall be within 12 months from the date of acceptance. During this period, if there are quality problems, we will provide solution by verbal or written communication. If the problem is unsolved, our engineers will repair for you on site as soon as possible. The maintenance is free when there are non-operation errors; otherwise it is for the buyer's account.
Q: Why freeze dried food is so popular?
A: Freeze-drying is a scientific art, combining science and controlled process to result in beautifully preserved food. It retains the most nutrients than any other food preservation method, and maintains its color and flavor. Freeze-drying is also one of the safest methods of food handling used today.
In the food service environment, freeze-dried products require no further handling. They're ready to eat or be incorporated into products and recipes. In contrast, frozen foods may need to be thawed, then cut, sliced, or diced. Proper thawing measures can stave off pathogen multipliers, but bacteria flourish at room temperature.
Freeze-dried food can help you deliver clean ingredients to consumers. Not only are freeze-dried products easy and versatile, they have a long shelf life and add unique flavor and texture to your new or existing products.
Q: What is freeze drying processing ?
A: Freeze-drying-technically known as lyophilisation, lyophilization, or cryodesiccation-is a dehydration process typically used to preserve a perishable material or make the material more convenient for transport. Freeze-drying works by freezing the material and then reducing the surrounding pressure to allow the frozen water in the material to sublime directly from the solid phase to the gas phase.
Q: How many properties of freeze-dried products?
A: If a freeze-dried substance is sealed to prevent the reabsorption of moisture, the substance may be stored at room temperature without refrigeration, and be protected against spoilage for many years. Preservation is possible because the greatly reduced water content inhibits the action of microorganisms and enzymes that would normally spoil or degrade the substance.
Freeze-drying also causes less damage to the substance than other dehydration methods using higher temperatures. Freeze-drying does not usually cause shrinkage or toughening of the material being dried. In addition, flavours, smells and nutritional content generally remain unchanged, making the process popular for preserving food. However, water is not the only chemical capable of sublimation, and the loss of other volatile compounds such as acetic acid (vinegar) and alcohols can yield undesirable results.
Freeze-dried products can be rehydrated (reconstituted) much more quickly and easily because the process leaves microscopic pores. The pores are created by the ice crystals that sublimate, leaving gaps or pores in their place. This is especially important when it comes to pharmaceutical uses. Freeze-drying can also be used to increase the shelf life of some pharmaceuticals for many years..
Q: Do you provide food samples test? Is it free or extra ?
A: Yes, we could offer the sample test for free charge.
Small Size FD,Pilot FD
Vacuum Fryer
IQF
Shenyang Aero Space Xinyang Quick Freezing Equip. Manuf. Co., Ltd.
Address: No.18-5, Yaoyang Road, Huishan Economic Development Zone, Shenyang, China.
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