20Khz Ultrasonic Filter Seam & sealing machine by ultrasonic rotary horn

20KHZ Ultrasonic Filter Seam & sealing machine by ultrasonic rotary horn

 

 

 

RPS-SONIC are the only supply of the 20khz ultrasonic rotary horn. For this 20Khz ultrasonic rotary horn, we have updated the design with one-piece horn, there will be no connect screw for the rotray horn part, so that we can Minimize losses. And the ultrasonic rotary horn width can be 25mm in max, the welding width can be 25mm in max, the cutting thickness can be 8mm in max. Till now, it is the Radial ultrasonic welding equipment with largest amplitude. This filter welding machine has been specially designed to weld pleated filter elements in thermoplastic fabric or weld pleated filter elements in cellulose or non synthetic fabric with an adhesive film.Ultrasonic bonding is accomplished by channelling highfrequency vibrations to the fabric. As synthetic or nonwoven material passes between the ultrasonic horn or sonotrode and the pattern wheel or roller, the vibrations are directed into the fabric where they create a rapid heat build-up. This heat causes the material’s synthetic fibresto melt and fuse, creating bonded seams that will not fray or unravel and provide a full barrier.

 

RPS-SONIC Offers the Most Complete Line of Ultrasonic Machinery for Filtration Assembly Applications

“Ultrasonics is a dependable, well-established, environmentally-friendly process. And rps-sonic has bonding machines for ultrasonic assembly of practically any type of filter. These include filtration products for the airline, automotive, food, paper, pharmaceutical, air and water filtration, liquid absorption, petroleum, and agricultural fields.

filtration assemblers can confidently look to rps-sonic for the machinery best suited to their specific needs, whether it is a stand-alone unit or incorporated into their production line.
Fast, Dependable Bonds in One, Easy Step
Ultrasonic bonding requires no needles, thread, adhesives, or other consumables. Instead, high-frequency vibrations are channeled into woven or nonwoven materials or into blends with a minimum of 60 percent synthetic fibers as they pass between an ultrasonic unit’s horn and anvil. The rapid heat buildup causes the material’s fibers to soften and fuse. The process is completed in just seconds, takes up only a minimal amount of material at the seam, and provides a much stronger and dependable bond than is produced with stitching, glue, or hot air methods. This makes ultrasonic bonding environmentally-friendly and cost-effective.

Machines for Practically Every Filtration Application
RPS-SONIC ’s extensive line of ultrasonic bonding equipment enables manufacturers to purchase the machine or machines that meet their specific requirements.

 

 

 

ITEM	PARAMETER
Frequency	20Khz
Horn	Rotary horn
Horn width	25mm in max
welding width	2mm~25mm
Horn material	Steel
Generator	DG4200
Operate	Touch screen PLC control
Air pressure	6 bar maximum

 

 

 

Suitable material :
Fabrics of synthetic composition over 65%, polyester, nylon, TC, sponge, non-woven fiber , satin, Thermo plastic films. And other synthetic fibre material

 

Why RPS-SONIC:

 

The right one is from RPS-SONIC, RPS-SONIC will supply you the machine with best quality in every details.