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Help Center3A1 Ceramic Bonded Diamond Disc Type Superhard Material Grinding Wheel
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Introduction of vitrified bond diamond grinding wheels
Vitrified bond diamond grinding wheels possess pretty high abrasive resistance, especially in polishing hard and brittle workpiece. It has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc. Therefore, vitrified bond diamond grinding wheel will express the better advantages in the future. It is recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution. Based on these superiorities, vitrified bond diamond bruting wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.
Applications of vitrified diamond wheels for PCD and PCBN tools :
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc
| Feature | ||
1:Name:vitrified bond diamond grinding wheels |
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2:Type Code: 1A1, 3A1, 11A2, 14A1,1 6A1,6A2, 12A2, 12V2, 6A2T, 11V2, 9A1, 1A1R, |
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3:Material: Diamond, CBN |
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4:Size: D. 25-500mm; T. 5-40mm; H. 10-127mm. |
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5:Line speed: 35~80 (M/S) |
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6:Grit: 80#~5000# (D251-D1) |
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7:Application Industry: Jewelry, Automobile, Aerospace, Oil drilling, Coal mining, Metal processing |
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8:Certification: ISO 9001:2008 |
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9:Diamond grit: #100, #150, #200, #300, #400, or upon your request |
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10:Type: straight wheel, bowl-shaped wheel, cup-shaped wheel, dish- shaped wheel |
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Product Feature introduction |
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Advantages of vitrified diamond wheels for PCD and PCBN tools :
1.The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality
2.Accurately control geometric tolerances to make a good abrasive layer
3. Good Self-Sharpening, High Grinding Efficiency,High Wear Resistance And Less Abrasive Grain Consumption
4.High Precision Workpiece. PCD Tools Can Reach High Efficiency , Good Surface Finish And Edge No Chipping
5. Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine
The advantages of diamond bruting wheels
1.Compared with resin bond wheel and metal bond wheel, vitrified diamond bruting wheel could process at least 2 to 3 times products at the same time.
2. not easy to jam and burn the workpiece, good self-sharpening, easy dressing and long life .
3.High abrasive resistance and abrasive wear is small
Product description of vitrified bond diamond grinding wheels
1.Vitrified bond diamond grinding wheel possess pretty high abrasive resistance, especially in polishing hard and brittle workpiece.
2.Vitrified bond diamond grinding wheel has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc.
3. Vitrified bond diamond grinding wheel recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution.
4.Vitrified bond diamond grinding wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.
Production process of ceramic diamond grinding wheel:
1. Mix: the binders and diamond powder are fully stirred and fused in a certain proportion
2. Weighing: weighing according to the volume, ring width and density of the grinding wheel required by the customer
3. Feeding: put mixed diamond powder and binding agent into the grinding tool
4: compression ring (let stand for a period of time to wait for molding)
5: back mould
6: the abrasive layer is air-dried
Cook for 10 hours at 7:670 degrees
8: cooling (prepare the matrix at the same time)
9. Fixed decoration of the whole
10: measure stationarity
product show
Shape code |
diameter |
high |
aperture high |
Ring width |
Abrasive thickness |
1A1 |
80 |
10 |
32 |
8,10 |
5—30 |
150 |
10 |
32 |
10 |
5—30 |
|
155 |
10 |
32 |
10 |
5—30 |
|
160 |
10 |
32 |
10,12 |
5—30 |
|
170 |
10 |
32 |
10,12,14 |
5—30 |
|
175 |
10 |
32 |
10 |
5—30 |
|
220 |
10 |
32 |
20 |
5—30 |
|
14A1 |
170 |
10 |
32 |
10,12,14 |
5 |
175 |
10 |
32 |
10,15 |
5 |
|
6A2 |
100 |
40 |
20,32,40 |
5,10,15 |
10 |
125 |
40 |
32,40 |
5,10,15 |
10 |
|
150 |
40 |
32,40 |
5,10,15 |
10 |
|
11A2,12A2 |
100 |
40 |
20,32,40, |
5,10 |
3—10 |
125 |
40 |
32,40 |
3,5,10 |
3—10 |
|
150 |
40 |
32,40 |
3,5,10 |
3—10 |
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