Cubic boron nitride CBN Inserts for efficient Machining Brake drum
As the main component of the car, the brake disc is a powerful guarantee for safe driving. With the continuous updating of the automotive industry, higher requirements are placed on the tools for machining brake discs.Halnn Tools has successively launched the new material CBN inserts BN-S300/BN-K30/BN-K20/BN-K10,as the replacement tool materials.
Why Choose Halnn Tools CBN Insert ?
Specific for brake disc, Halnn researched BN-S300,BN-K20 and BNK30 cbn inserts, and BN-S300 belong tosolid cbn insert, which can be used for both roughing and finishing, BN-K20 and BNK30 belong to brazing pcbn insert, which can be used for finishing process.
Specific for BN-K20 PCBN Insert for finish turning brake disc, it need to make sure the surface roughness in high cutting speed (Vc=1500m/min). Normally the cutting speed need to arrive 700~800 m/min. Compared with carbide insert, it not only can achieve high efficiency, and has good Durability and long tool life.
BNK30, is the new cbn insert materials grade which is researched by Halnn specific for machining gray cast iron parts. It adopt nano grade binder and high pure cbn particle, and can be used for high cutting speed machining brake disc (Vc=500~1000m/min), it can satisfy the requirements of the stable performance. Especially in the finishing process, its long tool life perform obviously.
Pictures of PCBN Inserts
CBN Cutting Parameters for Reference
Insert Grade | Suited Materials | Machining Type | Typical Application |
BN-S300 | Gray Cast Iron | Roughing, Finishing | Brake Disc, Gearbox, Cylinder Liner Brake Drum, Cast Iron Engine, |
BN-K20 | Gray Cast Iron | Roughing, Finishing | Brake Disc, Brake Drum, Cast Iron Engine,Gearbox |
BNK30 | Cast Gray Iron, Iron based alloy | Roughing, Finishing | |
BN-K10 | Cast Gray Iron, Powder Metallurgy | Finishing | Brake Disc,Powder Metallurgy Parts, Valve seat ring, Engine Cylinder bore |
Characteristics of CBN
Insert Grade | Binder | CBN Content(%) | Granularity | Hardness(HV) | Cutting Depth | Condition |
BN-S300 | AL,TIC | 97 | 4—6 | 3400—3600 | ≤2mm | Continuous |
BN-K10 | Si,Co | 95 | ≤ 2 | 3300—3500 | ≤1.5mm | Continuous |
BN-K20 | AL | 95 | 2—4 | 3400—3600 | ≤0.5mm | Continuous |
BNK30 | Si,TIC | 97 | 2—4 | 3400—3600 | ≤0.5mm | Continuous |
Application Case
Workpiece material:HT250(FC250) | ||||
Workpiece hardness:HB 180-24 | ||||
Workpiece diameter:Φ434 | ||||
Surface finish:Ra1.6 | ||||
Tool material | Cutting speed Vc(m/min) | Cutting depth ap(mm) | Feed rate Fr(mm/r) | Tool life (pcs) |
A company CBN inserts | 681 | 1 | 1 | 100 |
Halnn BNK30 | 681 | 1 | 1 | 145↑ |
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