single crystal diamond tools Application of single crystal diamond tools Alisa@moresuperhard.com

The mono-crystal diamond tools can achieve excellent cutting edge by grinding . And the surface finish can reach 0.025 micron or higher. Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish.After processing, generally do not need to grinding,polishing and other subsequent processes.

1.High hardness and wear resistance

2.It will be not easily sticking the cutter

3.High efficiency and low cost

4.To obtain a higher surface finish

When processing non-ferrous materials (such as silicon-aluminum alloy), it is generally not processed by single crystal diamond tools (SCD), but processed by a high life polycrystalline diamond tool (PCD).

However, in some cases, when the surface roughness parameters are required to be severe, the single crystal diamond tool (SCD) should be used for processing. For example, when a polycrystalline diamond tool (PCD) is used to turn an aluminum piston, the surface roughness Ra can reach 15 to 50 μm, and the surface roughness can be up to Ra4 μm by using a single crystal diamond tool (SCD).

in addition, the use of SCD tools can save processing time, such as processing aluminum wheels, used to be roughed with PCD tools, and then polished, instead of SCD instead of PCD tool processing, the workpiece can achieve the surface roughness of the mirror, eliminating the need for polishing Process.

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