Automatic Rebar Upsetting Machine
Certification:ISO9001
Automatic Double-cylinder Rebar Upsetting Machine for Building Construction
Product Details
Rebar Upsetting Forging Machine is mainly used for construction of ribbed steel bar rolling straight thread head, is an important equipment of steel connection.
Rebar Upsetting Forging Machine use the cold heading principle to make the steel end for plastic deformation, diameter increased 4 ~ 6mm, and then processing thread.
Specifications
Direct steel rebar straight thread rolling machine is mainly used in processing straight thread head of Φ 16 mm - Φ 32 HRB335, HRB400 reinforcing steel bar.
Features
The machine is easy to operate, with high quality and high speed, and not effected by environment. It is used in the forgoing processing of HRB335 and HRB400 rebar with diameter of 14-40mm.
Main Technical Standard
|
Process Range |
Rebar of Φ16—Φ32 |
|
Motor Power |
Y132M-4 7.5KW |
|
Power Supply |
Three-phase four-wire 50HZ |
|
Hydraulic Pump |
10MCY14-1B 31.5MPa |
|
Hydraulic Oil |
68# hydraulic oil |
| Weight | 1000KG |
| Size |
1250×850×1650mm |
Structure
The machine include machine tool, press oil cylinder, forward oil cylinder, main body, mould and upset head, electrical control system, hydraulic system.
Operation
1- Installation
After the mold is installed, reset the stroke limiting bracket. Adjust the travel limit screw so that the stroke control in 15mm, insert the test steel bar to the top of the mold center hole press automation button. After the processing of the work-piece, measurement it. If failed, then adjust stroke limit screw to make the trip gradually increased, until processing of qualified products.
2- Safety operation rules
1. Workers have to be trained and tested OK then can work.
2. Before operation with rebar, first running the machine 2-3 mins without processing, if it is running normally the process.
3. The feeding head of head should be plain and straight.
4. Before processing the rebar, the machine should be reset and then process
to ensure the same processing.
5. The processing rebar can not have the transverse cracks, when the equipment break down should be eliminated timely.
6. Oil should be 68# hydraulic oil.
7. Workers should obey the safety rules
3- Machine Failure and Exclusion
| Trouble phenomenon | Reason | Method of exclusion |
| No action of cylinder | Motor reverse | Swap two-phase power supply |
| Electromagnetic spill valve failure | Replace the electromagnetic spill | |
| Low oil level | Add hydraulic oil | |
| Residual air in cylinder | Empty run 3-5min | |
| The cylinder can only run in one direction or the oil cylinder nonstop | Solenoid valve Cards | Find professional repair person |
| Die of steel | Die wear | Change mold |
| Small pressure | Professional Surge | |
| Mold cracking | Too much pressure | Replacement of mold, professional regulator |
| Upsetting head is not full | Screw stroke wrong location | Adjustment |
Hydraulic System
Product Advantages
Simple operation Convenient for construction Fast speed No naked fire Environmental protection Quality of connector reaches JGJ107-2010 and JG163-2004 standard I grade Save steel and low costAny request or need, pls feel free to contact us!
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