37Kw Hydraulic Glazed Tile Roll Forming Machine , Sheet Metal Roll Former
Certification:CE
Sigma 85-250 forming machine
Descrition:
1. 5 T hydraulic decoiler
● Single head decoiler ,hydraulic inner expansion and motorized decoiling
● Coil weight (Max):5000kg
● Coil dia (Max):1600mm
● Coil Width(Max.):500mm
● Motor power:4kw
2.2 Rolls Feeding, 5 rolls leveling
● Feeding width can be adjustable on the right and left
● Feeding roller, dia is ¢100mm,material 45# steel, high-frequency quenched( heat treatment HRC48-52)
● 5 rolls leveling,(2 upper rolls and 3 lower rolls ).diameter ¢100mm ,quenched material 45# steel, high-frequency quenched( heat treatment HRC48-52)
● Hydraulic pre-cut: 1set,hydraulic motor: 5.5kw
3. Hydraulic pre - punching ( 1set)
● Way of punching:hydraulic punching
● Hydraulic pressure:25Mpa
● Punching mould material: Cr12 quenched 58°-62°
● Hydraulic power:11kw
● One set of round holes punching mould (12 holes)
4. Hydraulic pre-cut ( 1 set)
● We adopt hydraulic pre-cut
● Hydraulic power:11kw
● Cutting blade material:Cr 12,HRC58-62
5. Roll forming Unit
● Main motor power: 37kw motor made in China which connected with the reducer ,model ZSY250
● Roll forming stands:20 stations
● Rolled steel thickness:2-4mm
● Way of Drive: gearbox with joint coupling drive(see picture below)
● Main shaft dia: ¢90mm ,material: 45﹟steel HB 220-260
● Rollers material: GCr15 forged steel, quenched 58°-62
● Working speed:5m--12m/min(not including punching)
● Machine structure: heavy forged iron stands( see the picture below)
● All of the C purlin can be produced in this machine .the width:150-400mm height:85 mm(adjust automatically by PLC)
● It just needs 5 min to finish changing the width from one width to another width
6. Electrical parts:
● Way of control: PLC,Siemens made in Germany
● Inverter: Siemens made in Germany
● Operation panel: Siemens touch screen made in Germany
● Omron encoder measures the length
7. 6M auto-stacker
● Stacking length:max 6m
● Direction of output: airlinder makes the product turning
● Power for lifting& lowering: 3KW
● Way of control: PLC ,Simens brand
● Max stacking height:500mm
● Pictures as reference
● The components of the whole line
5T hydraulic decoiler,roll forming Machine ( guiding,feeding, leveling and hydraulic pre-cut ) ,1 set of holes punching units, PLC cabinet, Hydraulic station, 3M stacker
Applications:
Sigma
Purlins
C purlins
Specifications:
C Purlin Profiles Drawing:
● The Holes Punching Drawing(punched on the width)
● The thickness of sheet: 2mm---4mm cold rolled ,hot rolled or galvanized steel .G350Mpa
● The production flow of equipment
5T hydrarlic Decoiler--strip guiding--2 rolls feeding---5 leveling--hydraulic Punching station--hydraulic pre-cut--Roll Forming----6M stacker
|
NO. |
Items |
Unit |
Main specification |
|
1 |
Material thickness |
mm |
2-4.0 |
|
2 |
Forming speed |
m/min |
12 |
|
3 |
Roll station |
/ |
20 |
|
4 |
Main power |
kw |
37 |
|
5 |
Hydraulic power |
kw |
11 |
|
6 |
Control system |
/ |
PLC panasonic / omron / simens/mitsubishi |
|
7 |
Drive |
/ |
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