Innovation Program, Plastic, Waste Tires, Biodiesel Purification Refining Equipment
innovation program, plastic, waste tires, biodiesel purification refining equipment
One, the latest series equipment a few big characteristics for XHZT - 02460 type (for example)
1, do comprehensive processing of waste plastics, can produce carbon residue and plastic oil at the same time two products.
2, each device is composed of the following systems:
A. the host horizontal rotating cracking processor.
B. atmolysis bag and the combination of the packed tower.
C. pressure, temperature sensing system
D. the central electronic control system
E. three-dimensional exhaust pipe cooling system with damping device.
F. gas heating system (waste gas processing system).
G. the independent intellectual property rights the national patent technology powerful desulfurization dust removal system.
H. configuration has the main furnace speed control device and clean up the exhaust pipe device
3. At first:
A. in the design of its key device which processor, thoroughly overcome the domestic current vertical cracking with flat bottom of local heating uneven, easy to fracture, low yield, short service life of unfavorable factors, such as host USES horizontal double driving rotational structure, 6-60 revolutions per minute.
B. have rapid practical feeding and slag system. Feed rate XHZT - 02460 type capacity of 8 tons every 24 hours, 3000 kilograms of carbon black slag in 30 minutes. Joint unit capacity of 24 tons every 24 hours.
C. efficient gas heating system. In the process of refining, after heated gas to 150 degrees Celsius, will produce large amounts of atmospheric pressure cannot be liquefied gas, methane to butane. These gases by a specially designed gas nozzle after sufficient combustion, produce large amounts of energy, greatly save the energy. Burning coal, for example, in the absence of gas combustion, every 24 hours to 1.5 tons of coal, gas combustion, 0.5 tons of coal every 24 hours, greatly improves the production efficiency and economic benefits.
D. by desulfurization precipitator flue dust removal system (qualified). Equipped with two-way water impact type cyclone dust chamber, can ensure that the discharge of flue outlet to national emission standards.
4. The company promises:
The company sold all kinds of series equipment with perfect after-sale service, one year warranty, thoroughly solved the trouble back at home of the customer.
Second, the main technical characteristics
1. The results of key equipment cracking processor adopts horizontal double driving rotational structure, catalytic cracking process and product chemical extraction technology.
2. Equipped with environmental protection equipment is perfect. Such as waste gas burner and strong atomized desulfurization dust removal device.
3. The national patent technology environmental protection new technology of slag.
4. Using the new set of formula of catalyst, solve the product's color and odor.
5. Pure yield efficiency of no less than 80% of waste plastics.
6. This equipment is reasonable design, advanced manufacturing technology, a high degree of automation, security facilities.
7. Wide range of USES, multi-usage.
Three, refinery processor applicable products and industries
1. The mixed waste plastics industry, allowing a variety of waste exist at the same time, but suggest that PE > 70%, PVC < 5%.
2. Waste oil. Such as: waste diesel oil, waste oil, waste oil residue and so on.
3. The waste rubber tires.
4. Scrap cable skin (suggested first dechlorination treatment again refining).
5. Oil mud shale oil sludge, oil field oil garbage, etc.
6. Waste PMMA (polymethyl methacrylate) and regeneration.
Fourth, the technological process
Don't need to waste plastic to sediment, water, impurities such as iron wire, directly into the high temperature and normal pressure cracking processors, catalytic heating, steam distillate oil, the oil and gas through the condenser, the part can be liquefied, condensate oil to mix, part liquefaction temperature by dealing with the bottom burned gas system input; Mixed oil first join fractionation processor of the cooled heat, through the catalytic reforming process, steam distillate oil, then oil vapor through the condenser, fractionation based fuel oil, through precipitation filtering chemical processing, add various additives, qualified as a fuel oil.
Five, security,
The safety of the device body. In the process of production, which cannot be liquefied gas is the main component C1 to C4 alkanes hydrocarbons, direct combustion has certain risk. Our present production technology, use it as fuel to burn before,
First of all make it through the first safety device water seal, and then make it through the second safety device gas nozzle, make it can be achieve safety in production completely. More to mining can be the main processor with latest independent intellectual property rights, patent technology and the key system of pressure, temperature monitoring, once has the exception can be automatic alarm, the production process always have security guarantees.
Six, environmental protection,
In the process of production of "three wastes" treatment.
1. The waste gas
Through safety device water seal fully burning and gas nozzle, eliminates the waste gas pollution, and save a lot of fuel. Soot emissions can adopt independent intellectual property rights of national patent products strong atomization desulfurization dust removal device, carbon can be up to the standards of GB 13271-2001.
2. The waste liquid
Oil in the process, can produce some weak acid wastewater (each 1 ton oil will produce about 50 kilograms of waste water, volume is small, easy to handle). By joining the weak reduction liquid after neutralization, the neutral wastewater after three-stage filtration, after reaching harmless, special to the evaporation of the processor (flue waste heat of the heat source by main processor) evaporation, and more professional wastewater treatment facilities (to the customer selected).
3. The solid waste
After the waste plastics by catalytic pyrolysis, there will be some solid residue, accounts for about 10% by weight of the waste plastics to around 15%. Its main components are coarse carbon black. Can be used as the raw material, production of industrial carbon black can also be used for coal as raw material of thermal power plant auxiliary fuel. Due to the pollution of environmental health at the time of the ash, we adopted the national patent technology of slag.
seven,equipment technical parameters
No. | program | content | ||
1 | model | XHZT-02260 | XHZT-02460 | XHZT-02660 |
2 | raw material | waste plastic | waste plastic | waste plastic |
3 | Type of construction | Horizontal | Horizontal | Horizontal |
4 | daily capacity | 5 tons of raw materials | 8 tons of raw materials | 10 tons of raw materials |
5 | daily oil production | 2.5 tons of fuel oil | 4tons of fuel oil | 5 tons of fuel oil |
6 | working pressure | normal pressures | normal pressures | normal pressures |
7 | speed | 6-60 r/H | 6-60 r/H | 6-60 r/H |
8 | power disposition | 2 sets of 1.5 kw | 2 sets of 2.2 kw | 2 sets of 2.2 kw |
9 | type of cooling | hydrocooling | hydrocooling | hydrocooling |
10 | Cooling water consumption | 0.2 | 0.3 | 0.4 |
11 | reduction drive | reduction drive | reduction drive | |
12 | Heating Method |
|
|
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13 | Installation way | grounding in | grounding in | grounding in |
14 | noise | ≤85 | ≤85 | ≤85 |
15 | Mainframe exterior size (length x width ) | 6000×2200 | 6000×2400 | 6000×2600 |
16 | work pattern | batch operation | batch operation | batch operation |
17 | Weight-Main Unit | 4600 | 6000 | 7500 |
18 | production cycle | 15 days | 15 days | 20 days |
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