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High Quality Extruded Breakfast Cereals Corn Flakes Machine
Corn Flakes Cereal Making Machine
The corn flakes cereal making machine was invented by Will Keith Kellogg, an American Doctor of Medicine in Michigan, USA. at the end of 19th century when he was searching a kind of basic food of hygiene vegetarian for fast recovery in patients. With years of researching and studying the corn flakes cereal making machine technology abroad and invested millions in the R&D of the production technology of the corn flakes cereal making machine, Jinan Eagle Food Machinery Co., Ltd., one of the leading providers of corn flakes cereal making machine, has successfully developed the high speed double rolling corn flakes cereal making machine and a serial of Corn Flakes Cereal Making Machines that are compatible to the cereal making machine used by the major cereal producers; after we produced a high speed twin-screw extruder of which the capacity is as high as 3000 kg/h.
Process Description - Corn Flakes Machine
Corn Flake Production Technology
There are two kinds of raw materials for producing Corn Flakes with corn flakes machine. One is Maize (Corn) Meal or maize (corn) flour, it can be mixed the corn
starch or in fixed proportion. The other is degermed maize grits, it also can mix some spices during the producing process.
Process to make classic cornflakes by JINAN EAGLE corn flakes machine
I. Raw Material: The best material is hard dent corn, because of its transparency
after gelatinization and good looking of the products.
II. Adopting the drying-degerming method. First, to regulate the moisture with the hot steam and hot water exceeding 90℃. And then to pre-grind the corn without germ. The mixture would separate out grits after evenly
sieving.
III. Ingredients: To add the salt, malt and the other ingredients with the water during cooking the grits, it can make the water content up to 20%~35%, then to cook the grits with steam of 1.47X105P until gelatinized to semi-transparent.
IV. Drying: to dry and extrude the grits at 66℃ until the moisture is 19%~20%, cool it down to 30~40℃. Then to press the flake to 0.7~1mm with steel roller. Before pressing, the corns should be made dispersedly to
ensure the chips evenly distributed.
VI. Roasting: Temperature: 250~350℃, Time: 20~150 seconds. to make the moisture down to 10%. To Dry the chips with the temperature not exceed 200℃,the corn chips would be crispy.
VII. Spraying enhancer: To spray with nutrient substance to make it intensified corn chips or spread on sugar, flavor if necessary.
Integration of various raw materials: white or yellow corn, wheat, rice, barley, oats, etc.
New features, shapes, textures, colors, coatings and fillings
Nutritional products enriched in fibers, vitamins and multiple cereals.
Corn flakes is a popular and fashion cereal breakfast food all over the world, which is rich in carbohydrate, protein, fiber, vitamins and minerals. It’s becoming the ideal family nutritious-cereal breakfast by providing necessary nutrients and crunchy flavour for human body. The edible method is easy and fast by mixing with soya milk. The flavour will be healthier and better if mixing with milk, nuts and etc.
The cereals flakes produced line by Jinan Eagle Food Machine, breaks the concept of breakfast, they flavoured corn falkes into different varities, which allow people to enjoy the snack at anytime and any place.
Technical Parameters:
Model | Installed Power | Power Consumption | Output | Size(L×W× H) |
DP65 | 140kw | 90kw | 120-150kg/h | 39000x1200x2200mm |
DP70 | 160kw | 120kw | 200kg/h | 41000x1500x2200mm |
DP85 | 190kw | 140kw | 300-400kg/h | 43000x3500x4300mm |
We, Jinan Eagle Food Machinery Co., Ltd are located in the famous industry city-Jinan city, capital of Shandong Province.
As a leading manufacturer of inflating food machinery, we are selling and marketing the machines to many countries in the world. We keep improving our machines and upgrading techniques to satisfy the requirements of all the clients. Depending on our rich experience and professional experts on the extruded food industry, we could offer the most suitable and complete program to assure that your investment will get biggest profit.
1. What's the pre-sale service of your corn flakes procesisng line ?
Related machines’s technical parameter will be supplied to customer.
1. According to customer’s factory size, factory layout can be provided in advance.
2. According to customer’s material cost, general formulation can be prepared well.
3. Special machine can be supplied as customer’s request.
4. Professional Advice about Market, machines, processing , materials, packing can be supplied.
5. Suggesting professional ship agent or helping book ship as customer request.
2. What's the after-sale service of your company?
1. Allocation chart as the buyer’s request will be supplied.
2. Operation manual will be supplied after shipment.
3. One year warrantee, life time maintenance with cost price.
4. Free easy broken spare parts will be sent with container .
5. First installation can be done by engineer.
6. Training workers in customer’s factory.
3. If machines wearing parts need changing, what should we do?
We can offer the wearing parts all the time, and offer video.
4. What's the payment terms if we want to buy the machines?
L/C, 100%T/T,T/T 30% down payment, 70% balance before delivery.
A partner for the development of new products:
Jinan Eagle Food Machinery Co.,Ltd offers expertise and facilities to enable clients to test new recipes and improve processing. Concepts, product design, laboratories for formulating recipes, prototyping, pre-industrial trials, ramp-ups can all be done independently and confidentially in our facilities in Jinan City,China.
Eagle R&D also monitors consumption habits and lifestyle to anticipate on breakfast trends throughout the world and regularly proposes new product ideas to its customers.
WE HAVE OUR MACHINE RUNNING VIDEO FOR YOU ,
PLEASE FEEL FREE TO ASK.
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