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Help CenterBCF CARPET YARN EXTRUDER MACHINE, BCF YARN LINE
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BCF CARPET YARN EXTRUDER MACHINE, BCF YARN LINE
1. Information of BCF Yarn Machines
Used for producing PET -BCF by processing of extruding, melting, spinning and drawing ,consisted of spinning machine, drawed-winder
Chips→ extruder→ extruding head→Filter→melt pipe with static mixer→ spinning beam with oil heating →quenching delay→ quenching chamber → oiling system → feeding roller →migration nozzle→ Five pairs of hot godet →interlacing jets→ take-up winder → final product
2. Parameters of BCF Yarn Machines
Air-conditioning
quenching chamber: air temperature 18-20℃
air pressure: 400-1000Pa±5Pa adjustable
relative humidity : 60-85%±2%
air conditioner temperature: temperature 25~28℃±0.5℃
temperature of electrical control shop: emperature 22℃±2℃
consumption of compressed air: 10Nm3/min(1.2MPa)
Capacity calculations
denier range: 1200-1400D/BCF YARN
capacity calculated by following references:
no. of spinning position: 4 /pos.
ends of spinning : 2ends /pos
annual workdays: 330days
efficiency: 0.93%
1200-1400D: 1500×4×2×1440 ×0.93 = 2.14 - 2.50ton /per day
9000×1000×1000
Technical parameters
Denier 1200-3000D
No of pos: 4 pos
Spinning speed: 1500-1800m/min
Process speed : 1500---1800m/min
Ends each gauge: 2ends /pos
Techical specifications
| NO. | Name | Configuration |
| 1 | Mode of extruder | horizontal |
| 2 | Specification | 105 L/D=25 |
| 3 | Control mode | AC inverter |
| 4 | mode of spin beam | one-side |
| 5 | No of beams | 4pcs/ per line |
| 6 | No of ends | 2ends/pos |
| 7 | mounting distance | 1500mm |
| 8 | Meter pump | 2×10cc/rev |
| 9 | No of pump | 2pcs/pos |
| 10 | No of transmission device for meter pump | 2pcs/pos |
| 11 | mode of spin packs | cylinder shape top-mounted |
| 12 | No of spinneret | 1 pcs/spin packs |
| 13 | size of spinneret | 140mm |
| 14 | quenching chamber | crossing blow |
| 15 | winder mode | SWBA600 |
| 16 | hot godet mode | 180X260mm |
3. Pictures of BCF Yarn Machines
• We design, engineer and manufacture and customized the extrusion line.
• Choosing the right solution: In plastics manufacturing, process is everything. We carefully evaluate each project's requirements, weigh the options and recommend the best solution for the client.
• Training & Development: we offer extensive start-up assistance, comprehensive training. As well as Engineers for training and installation at our client’s factory
• Support: We support the client in all the stages of the project life cycle, as well as the constant spare parts supply in a time efficient manner.
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