Acetylene Plants for Welding and Cutting Industry

Specifications

Incorporated with Linde and Claude technology,100% Export Oriented Unit,Capacity Ranges from 25 m3/hr to 200 m3/hr.

 

Acetylene Plants

DCPL acetylene gas plants are based on the most modern and versatile design. The acetylene generator plants and acetylene plants is made to the highest quality standards in the world. All the fabricated vessels are welded as per the standard norms. All weld joints are subject to dp test at every layer, 100% radiography and then finally subjected to hydraulic test. All the components are engineered to the proper design and drawings. DCPL Acetylene Generator Plant of twin hopper generator is fully automatic and mainly consists of the following:

• Acetylene Generator
• Cooler Condenser
• Low Pressure Dryer
• Purifier
• Ammonia Scrubber
• Acetylene Compressor
• High Pressure Drier
• Filling Manifold
• Acetone Pump
• Automatic Controls of Acetylene Generator
• Level Controls
• Level Alarm
• Pressure Alarm

Specification	For 25 Cum/Hr Acetylene Plant	For 50 Cum/hr Acetylene Plant	For 100 cum/hr Acetylene Plant
Capacity	For 25 Cum/hr	50 cu.m/Hr	100/Hr
Cylinders filled per batch	30	60 cylinders	120 cylinders
Carbide size	4-25mm	4-25 mm (or higher)	4-25mm (or Higher)
Hopper Capacity	100 Kg	150 kg	300 kg
Carbide required per batch	600 kg approx.(depending on carbide quality)	1,200 kg approx.(depending on carbide quality)	2700 kg approx. (depending on carbide quality)
Water required	10 liters per kg of Calcium Carbide used	10 liters per kg of Calcium Carbide used	10 liters per kg of Calcium Carbide used
Power required	12kw	18 KW	30 KW
Start up time	15 minutes	15 minutes	15 minutes
II S/BS. Specifications conforms to - Acetylene Generator" - Flame-proof motors	IS 8471-1977 IS 2148 (Group II-B)-1968 As amended	IS 8471-1977 IS 2148 (Group II-B)-1968 As amended	IS 8471-1977 IS 8471-1977 IS 2148 (Group IIB-1968 as amended)
Space Requirement 1. Process Area	70 Sq.M.	110 Sq.M	150 Sq.M
2. Carbide Storage Area	75 Sq.M.	112 Sq.M	175 Sq.M.
3. Cylinders filling Area	40 Sq.M.	60 Sq.M	100 Sq.M.
4. Cylinders storage area (depending upon cylinders inventory)	100 Sq.M.	160 Sq.M	200 Sq.M.
5. Lime slurry disposal area	100 Sq.M.	180 Sq.M	250 Sq.M.
6. Free space around the plant (on all sides)	16 M	18.5 M	20 M
7. Acetone godown	12 Sq.M.	20 Sq.M	30 Sq.M.