Contact Platform Support
Help CenterChangzhou Spare Parts Stainless Steel Ring Die
Related Products
-
Roller and Roller Shell for Roller Moving Wood Pellet Making Machine for SaleUS$ 50 - 100MOQ: 10 Sets -
2017 New Product Spare Parts Ring Die for Pellet MillUS$ 100 - 500MOQ: 1 Set
-
Carbon Steel Safe Pellet DieUS$ 100 - 1,000MOQ: 1 Piece
-
Pellet Mill Die Roller Ring Die Pellet Mill Made in ChinaUS$ 100 - 500MOQ: 1 Set
-
The Most Popular in World China Mould and Die Ring Roller DiesUS$ 100 - 500MOQ: 1 Set
Changzhou spare parts stainless steel ring die
Other spare parts for pellet mill
Good tensile strength, Good abrasion resistance, Good corrosion resistance, Good impact resistance, Good heat resistance, Good fatigue resistance.
Application:
Ring die for pellet machine in poultry feed, livestock feed, aqua feed, bio-mass pellet machine, etc.
We could offer you OEM high chrome steel ring die, such as for CPM, Matador, Muyang, Paladin, Promill, Buhler, Zhengchang, Mabrik, Matador, Sogem, Andritz Sprout, Yemmak, etc. pellet mill with different specification.
Features of our ring die:
1. Made of imported high-carbon high chromium stainless billet steel, optimization carbon, thus
enhancing wearing and corrosion resistance and hardness.
2. It can deal with all kinds of die hole over &1.2mm (&1.2mm included) and compression ratio.
3. Ring die can be produced up to 300mm-1500mm in diameter and 500mm in height.
4. In ring die processing, full automatic control, one-time molding for die hole, high smoothness, high tensile strength, good corrosion resistance, good impact resistance.
Features of our production process:
1. Material refining technology, fewer impurities, high purity, largely reducing harmful elements content (such as elements S,P ), thus comprehensive mechanical performance of material is raised.
2. Through roll forging, material is processed and strengthened and material fibre is complete and
uniform, which increases integrated mechanical performance of material.
3. FDSP Company has the world advanced forging equipment and technology, electronic data
processing systems and perfect quality control system.
4. Ring die blank, generally chromiumalloy roll forgings, some factories use 45 ordinary carbon steel.
5. Hardness of blank must be controlled, ranging from HB170 to HB220. If the hardness is too high, the drill is easy to break and happens with die hole when drilling. If hardness is too low, the surface
finish of die hole will be not good.
6. In order to control blank inner material uniformity, every blank must be carried out with fault
detection, which can avoid defects such as flaw, pore-free, crackle and inclusions etc.
7. After machining and heat treatment process, hardness of ring die can be up to HRC 52-58 (inner
diameter less than 350mm), HRC50-56 (inner diameter more than 350mm), more wearable and
anti-corrosion.
8. In order to control hardness uniformity of ring die after heat treatment, we choose more than three
points in each part of trisection of peripheral direction to test hardness and take average.The
difference of hardness value between each part should not be higher than HRC4.
9. According to the principle of metal material science combined with gas quenching and C, Cr, Mn, Ni, V elements content is optimized, forming the standard of ring die.
Relationship between die hole structure and pelleting:
Straight hole and release stepped hole is suitable for compound feed processing
External conical hole suitable for the processing of high-fibre feed like de-fat chaff
Internal conical hole and compression-type stepped hole applicable for the process of herbage powder feed of light proportion
We should try to avoid using release stepped hole(pressure-relief vent)
Because discharing is not easy for holes in the rows of the edge of ring die, pressure-relief vent is designed there.
Production process:
1. Precision Machining:
CNC machining center
CNC machining center assure high dimensional accuracy, geometric tolerance and surface
roughness.
2.Hole Machining
Germany gun drill
Good quality gun drill equipment, tools and drilling hole software:
1. Die hole position high accuracy, up to 15 seconds per circle. High accuracy of position ensures
both high dimensional accuracy and uniformity of materials and uniformity in die wearing and forces
of radial direction and peripheral direction.
2. High rotating speed and imported tools and cooling liquid ensures process conditions as drilling
required. Thanks to such conditions, the processed die hole features small roughness, Ra 0.8 and
smoothness, which can ensure pelleting output, quality and debugging convenience.
3. The application of drilling hole software is favorable to increase porosity of ring die and optimize its
way of aperture and therefore pelleting output, quality and service life of die is guaranteed.
3. Vacuum Hardening
America vacuum furnace:
1. High vacuum degree, no oxidation reaction in ring die surface, ensuring original smoothness of die
hole inner surface.
2. High vacuum degree,twisting bottom and convection heating minimize ring die deformation.
3. CNC controls process program, ensuring ring die quality stability.
4. With rationally adjusting heat treatment, heat preservation and cooling rate and time, microstructure
of ring die can achieve its most suitable working conditions.
5. High cooling speed ensures more even distribution of carbide and hardenability and uniformity of
ring die is guaranteed, contributing to balance using of ring die.
Customers visiting
Typical project
Factory View: Certificates:
Packing and Delivery:
Send Inquiry to This Supplier
You May Also Like
-
Agriculture Using Plastic Shape Moulds Heart, Star, Square, Flower Shape for Cucumber, Watermelon, StrawberryNegotiableMOQ: 500 Pieces
-
Genyond Factory 300-1000kg/h Toilet & Laundry Production Line Processing Plant Soap Making Machine Price From OilNegotiableMOQ: 1
-
OEM Customized Molded Enclosure Injection Plastic Molding For ElectronicsNegotiableMOQ: 1
-
Brand New Waterproof Pvc Flooring With Great PriceUS$ 80 - 117MOQ: 1 Piece
-
Mould For ScrubberNegotiableMOQ: 1
-
6.35mm Adjustable M2-M10 Carbon Steel Body Die Holder Wrench Set for Power ToolsUS$ 1 - 30MOQ: 640 Pieces
-
2016 Hot Selling Concrete Plastic Paving Mould for Interlock Tile MakingUS$ 1 - 5MOQ: 500 Pieces
-
ABS Fan Parts Plastic Cover ProductsUS$ 0.1 - 5MOQ: 1000 Sets
-
Standard Square Aluminium Stamping Sheet Cnc Machining PartUS$ 5 - 10MOQ: 100 Pieces
-
New Technology Wall Panel Moulding MachineUS$ 1,000 - 50,000MOQ: 1 Set
