New Technology Maltose Syrup Manufacturing Plant

Advanced maltose syrup production line processing equipment making machinery

What is maltose syrup ?                                                                                                             

         Maltose syrup is a food additive used as a sweetener and preservative. The majority sugar is maltose. It is less sweet than high fructose corn syrup, and contains little to no fructose. It is sweet enough to be useful as a sweetener in commercial food production, however. To be given the label "high," the syrup must contain at least 50% maltose. Typically, it contains 40–50% maltose, though some have as high as 70%.        

How to produce the maltose syrup ?                                                                                      

        The maltose syrup production process is almost same as the glucose syrup production process.  By using amylase or fungal amylase, glucose syrups containing over 50% maltose, or even over 70% maltose (extra-high-maltose syrup) can be produced. As we all known , the maltose syrup is produced from the starch (mainly is the corn starch ) . But  now we have the new technoligy , we can produce the maltose syrup from corn or broken rice directly . The starch do not the only choice for making the maltose syrup . 

         For saving the starch production equipment cost for the customer , our factory has research and developed the new technology , we can produce the maltose syrup from corn or broken rice directly without pollution . It can reduce the production cost  than  producing maltose from starch , the investor will have greater profit margins . 

The  simple process flow of  maltose syrup processing line 

 Process Description of Maltose syrup Production line 

Corn powder or rice powder making section

        Use the complete set powder produciton line , we can make the corn powder/rice powder  from corn / broken rice .  The corn powder/ rice pwoder is used to produce the maltose syrup . 

Mixing slurry 

         Put the corn powder/rice powder and water  into the mixing tank, then put in enzyme, keep on particular standard temperature, waiting for some time , then transport to next work section. 

Injector liquefaction 

       The mixed corn powder / rice pwoder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature  in regular time . 

 Filter press deproteinization 

     Because of inside of the corn / rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry,  the syrup will flow into the slot, the protein will stay inside the filter machine.

Saccharification  

        The liquefied material is sent to enzyme saccharification tank for reaction.   Maintain at specific temperature for some time , the syrup will transfer to maltose syrup . 

Decolorization

      After LAB testing, all the maltose syrup pumping into the decoloration tanks, at uniform temperature,  put in the activated carbon mixing with the maltose syrup, usually have to make twice to get pure maltose syrup.

Filter press decarburization 

        The maltose syrup with activated carbon will be pumped into the press filter, after press the clean maltose syrup will flow into the buffer tank, the activated carbon will stay inside the filter.

Ion exchange

         The clean maltose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure maltose syrup for people eating.  

 Evaporation 

        The pure and clean maltose syrup have very low density, the vacuum evaporator can evaporate maltose syrup inside water to outside increase density at very short time. When the maltose syrup concentration reaches the technology requirement, then it cools the temperature and enters into the final product tank for storage. The finished product can be high maltose syrup and extra high maltose syrup . 

  The rice maltose syrup  and the by product rice protein from broken rice maltose processing plant

The  corn maltose and by product corn feed protein from corn maltose processing plant

Some Finished Project Picture Show