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LAMINATOR MACHINE -SOLVENT LESS
- 100 Unit / Units per Month
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Product Details
Material: | Plastic | Plastic Type: | BOPP | Industrial Use: | Other, LAMINTION OF PET BOPP WITH LDPE |
Feature: | Shock Resistance | Surface Handling: | Other | Custom Order: | Accept |
Place of Origin: | India | Brand Name: | IFLEXO | Model Number: | SOLLESSLAM-1000 |
Product Description
Solventless Lamination Machine - 1000mm
Speed : 300 meters / minute
INCLUDE
High precision measuring steel roller, three rollers for Adhesive Transfer.
Adjustable Adhesive Quantity
Centralised HMI Operation for Various Parameters / Machine Operations
Roller Heating Through Water Heating Systems (Make - Corn Air System)
Adhesive Auto Mixer (Adhesive Dosing System) (Make – Twin Engineers)
High precision A.C. Multi drive System (Make - S.A. Automation)
Servo System for all Motors
Drives - Siemens
Unwinder / Rewinder Diameter : 800mm (350 kgs.
SOLVENTLESS LAMINATION MACHINE :-
GENERAL SPECIFICATIONS : -
- Max machine speed : 300mtr/min
- Working Web width : 1000 mm
- Un-winder / Re-winder diameter : 800mm (350 kgs.)
MAIN FEATURES :-
- High precision measuring steel roller with three rollers for adhesive transfer.
- Precision micro gap adjustment for adhesive ensures precise coating weight.
- Independent rubber roller for loading/unloading.
- Back up pressure for lamination nip to ensure better performance.
- Roller heating through water heating systems– 02nos. (1st @R1, R2, R3 & 2nd @ R5)
- High precision digital AC vector drives.
- Very precise tension controls due to High Performance electronic components.
- Shaft less un-winders and re-winder.
SOLVENTLESS LAMINATOR MACHINE - 1000
Application -- Solvent less Laminator Machine with digital AC vector drive and Servo motor for the purpose of laminating the two different substrates.
Primary Unwinder
Polyester 10 – 18 micron
opp / bopp 15 – 25 micron
Metallized polyester 12 – 25 micron
LDPE, HDPE, LLDPE 40 – 80 micron
Secondary Unwinder
BOPP 12 – 80 micron
ALU 12 – 40 micron
LDPE, LLDPE 20 - 200 micron
NYLON CAST 20 – 80 micron
Polyester 10 – 18 micron
OPA 12 – 18 micron
CALANDERED PAPER 45 - 80 g/m2
GENERAL SPECIFICATIONS
Machine Name SOLVENTLESS LAMINATION 1000
Maximum web width 1000mm.
Minimum web width 500mm.
Mechanical speed 350 Mtr / max.
Working Maximum speed 300 Mtr / max.
Primary Unwinder ---
Maximum Roll Diameter 800 mm. (350 kgs.)
Inside Core Diamete 76 mm / 152 mm
Core OD 100mm
Direction Unwinding both direction unwinding
Secondary unwinder ---
Maximum Roll Diameter 800 mm. (350 kgs.)
Inside Core Diameter 76 mm / 152mm
Core OD 100mm
Direction Unwinding both direction unwinding
Rewinder ---
Maximum Roll Diameter 800 mm. (450 kgs.)
Inside Core Diameter 76 mm / 152mm
Core OD 100mm
Direction Rewinding both direction Rewinding
Tension Range ---
Primary unwinder 3– 30 kg. (30N- 300N)
Secondary unwinder 3– 30 kg. (30N- 300N)
Rewinder 5- 50 kg. (50N-500N)
Coater 3– 30 kg. (30N- 300N)
(Adjustable Taper Tension 0% to 40% of set value for rewinding)
Coating Unit 1 No.
Laminator 1 No.
Rewinder 1 No.
Primary unwinder Pneumatic brake (forced cool)
Secondary unwinder Pneumatic brake (forced cool)
Metering Drive 1 No.
Roller Heating Through water heating (two separate unit)
Mixer and Dispensing Unit For two components adhesive (solventless)
Vapor exhausting Yes
Direction of the machine LH(LEFT) TO RH(RIGHT)
Electric supply voltage 415 ± 5%, 50 Hz ± 2% 3ph
Control voltage 24 VDC / 230VAC
air
Air pressure at machine Minimum 6kg /cm2
Water content 0.01% (Dry Air)
Water
Pressure at machine 2 – 3 kg /cm2
Water temperature 15 – 30 0C
composition of the machine
Foundation ---
The machine dose need particular foundation and can be fixed to the floor, reasonably leveled condition and in line with the lamination and coating colums.
Unwinders and Rewinder ---
Machine is equipped with two unwinders and one rewinder for reels having diameter up to 800 mm. very similar in construction.
Primary unwinder is mounted behind the coating unit on the coating column where as the secondary unwinder and the rewinder are mounted on opposite sides of the lamination column.
Unwinding tension is controlled by load cell roller with Pneumatic Break and that of rewinder by means of load cell which operates the motor, keeping the preset tension constant.
The lay-on roller provided on rewinder is kept in contact with winding substrate (reel) with two pneumatic cylinders. In addition to compacting the web, it also performs other functions like prevention of air accumulation between layers of substrate & discharge of static electricity of winding material.
The coating station is composed of the coating unit, the suction hood and the primary material unwinders.
BASIC DESCRIPTION
Coating Station ---
The Solvent less coating unit consists of five cylinders
Cylinder R4 : Coating
Cylinder R3 : Carrier (Transfer)
Cylinder R1 & R2 : Metering
Cylinder P1 & P2 : Pressure
Cylinder R5 : Laminating Roll
Cylinder R6 : Back up Roll
Temperature of chrome plated roller R1 & R2 can be thermo regulated through Hot water circulation
Rubber coated roller R3 equal to web width is used, which slides along two lateral guides, tilted to keep it in contact with roller R4 & R2
Transfer of adhesive to the web is carried out through roller R4 (chrome plated steel roller) that also ensures uniform temperature.
Roller P is used as pinch roller. Primarily it is a rubber-coated roller, pressed against the web pneumatically with adjustable pressure on each side. It is moving in synchronization with line speed.
AC motor, drives the roller R4controlled through AC digital vector drive. Roller R4 in turn pulls the web under pressure from roller P at line speed.
A motor driven by AC digital drive in turn rotates roller R3 & R1 through fixed ratio worm gear. Their temperature is governed through thermo regulation by circulating water.
Fixed roller R1 can be manually rotated for cleaning.
Motion transmission
AC motor, controlled through AC digital vector drive, drives the roller R4. roller R4 in turn pulls the web under pressure from roller P at line speed. Tension on the web is kept constant, through load cell based close loop control.
A motor driven by AC digital drive in turn rotates roller R1 & R3 through fixed ratio worm gear. Their temperature is governed by circulating water through thermo regulation.
Fixed roller R1 can be manually rotated for cleaning.
Metering / Adhesive transfer
A feeding head responsible for feeding adhesive is mounted on the trolley, which enables its transverse motion to the machine for uniform dosing.
The adjustable Teflon end plates positioned on roller R1 & R2 keep the adhesive within the required web width.
The level of the adhesive is maintained by proximity sensor.
The adhesive moves between roller R3& R1. Different coating thickness is obtained by changing the speed of the motor that drives roller R3 & R1 with respect to speed of roller R4.
Exhaust hood
The exhaust hood for vapours created by coating unit consists of: vertical sliding protection and is complete with full slide window that closes the coating unit at the front: a 2000m3 / h suction fan is located on the upper structure, just above the unit.
Lamination Station
The lamination station consists of a laminator, the secondary material unwinders and rewinder as described earlier
The lamination nip is made between the laminating roller and the rubber pressure roller.
The laminator is a chrome plated steel roller, R5 heated / cooled down through water circulation and thermo regulating system. The rubber coated laminating roller has a small diameter to reduce the contact area with laminating cylinder to achieve the best quality.
The lamination roller is driven by AC motor controlled by AC Digital Vector Drive and carries over the two webs, primary and secondary, at line speed, rightly “pinched” by the pressure roller
Hardchrome Plated Backup Roll R6is for Proper Lamination.
Upper Structure
The upper structure is a horizontal structure that lies on the two - lamination and coating units. It consists of two crosspieces and a certain number of hard anodised aluminum idle rollers, dynamically balanced and with low friction bearings; they allow the web transfer from the first to the second unit.
Drive System -
Unwider ( primary and secondary ) ………….
Pneumatic Break
Main drive …………..
Dizital vector AC drive & Servo Motor rated 10.0 HP
Metering and Carrier roller drive …………..
Dizital vector ac drive & Servo Motor rated 3 HP
Lamination roller drive ……
Dizital vector ac drive & Servo Motor rated 5 HP
Rewinder drive ………
Dizital vector ac drive rated & Servo Motor rated 7.5 HP
Electric panel
The general electric panel is placed near the machine on the side opposite to the operator’s side.
Reputed make control system with dizital vector A.C drive & unwinder tension control with load cell based imported pneumatic brake will be provided with the machine.
All Servo motors are from Fukuta, italy make.
Contact Us
- ISHAN INTERNATIONAL
- Contact nameamit shah
- Phone91-79-26585000
- AddressB-302 ATMA HOUSE OPP. OLD RBI ASHRAM ROAD
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