Home > Products > Annealing and Tinning Machine > wire annealing and tin-coating machine
wire annealing and tin-coating machine
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Product Details
Place of Origin: | Jiangsu, China | Brand Name: | Jiacheng | Model Number: | JCJX-40H/7.5 |
After-sales Service Provided: | Engineers available to service machinery overseas |
Product Description
Specifications
wire annealing and tin-coating machine1, soften and tinning wires
2,CE,ISO9001:2008,BV
wire annealing and tin-coating machines with the following advantages
(1) The machine able to continuously soften and tinning the line.
(2) Both tungsten and diamond dies can be used during tinning.
(3) The heat preservation device for tinning furnace and anneal furnace
is researched by experts to keep even temperature and save power.
2 Performance parameter:
Machine type | JCJX-40H/7.5M |
Length of annealing tank | 7.5m |
Wire dia | Φ0.1-Φ0.7mm |
Pay-off stand | By tension wire |
Max. speed | 300m/min |
Tin-coating type | Dual parts by heater(optional) |
Pay-off bobbin size | Φ300 or according to customers requirements |
Spool bobbin size | PT5-PT25 or according to customers requirements |
Take-up type | Single spooler drive by torque motor |
Annealing type | Continuous annealing by heater |
Total power consumption | 75KW |
Machine dimension | 25000L×2200W×1900Hmm |
3. Structure and function of the machine:
The machine build up by line release section, soften section, dry up section, distributing section, tinning section, leading section reeling section ,and electric control section.
1. Line release section.
This section includes line release device, line release pilot wheel and frame.
Function of the line release pilot wheel is to transfer the drive force. There is a protective ring under the wheel to prevent copper line become loose during releasing.
2 .Anneal furnace: It is a 40 unit tube type furnace, using high density silicate board, silicate asbestos as the heat preservation layer, eletric heating tube, 2 step temperature control, K type thermocouple sensor. Digital thermometer to control the temperature, has the characteristic of fast heat-up, good heat preservation, even temperature in the furnace and easy control etc.
Furnace effective length: 7.5m
Furnace tube dimension: Φ16×2 – 7100mm 40 units
Power of the electric heating tube: 1.1KW/unit 30 units
Temperature control range: 0~600°C
Under normal condition the copper line softening temperature is 430°C~520°C, the anneal furnace maximum working temperature is 550°C.
3 Water seal flume: The Water seal flume is made of stainless steel, fill up the flume with less ion water while working, function of the flume is: 1.seal up, to prevent air enter the furnace tube; 2. cool down the copper line. The water quality in the flume will directly affect the tinning quality, impurity in the water will dirty the copper line, especially the grease will stick on the surface of copper line and affecting the evenly tinning .
4. Dry up section:
(1) If the copper line enter the tinning flume with water will cause splashing which could lower the tinning quality, so the copper line coming out from the anneal furnace must be fully dried before tinning, The function of this section is to dry up the copper line. It includes high capacity blower and heating oven.
(2) High capacity blower: 1.5kw high pressure worm wheel blower.
(3) Oven: 15 pieces 600W electric heating tube, two up lift door type, heat insulation design, easy to wear the line.
5 Tinning section:
(1) The tinning flume is founded by HT250 completely, which can be used
for different tinning at same time.
(2) Each tinning flume has 18 pieces electric heating tube, each tube 1.2KW,
(3) Temperature control method: K type thermocouple sensor, Digital thermometer auto control temperature, independent temperature control of each tin flume.Temperature control range is 0~400°C.
6 Wire leading section:
(1) The leading device has drawing roller, line in pilot wheel group, frame and drive motor, the function is to lead copper line to finish soften and tinning process on a steady technique speed.
(2) Transducer or shift speed motor can achieve step less control of the leading speed, this speed is the working line speed.
(3) For easy inserting the line, the device is designed as a double side, maximum leading speed is 300m/min
7 Reeling section:
(1) This reeling device is build up with single reeling shaft, line lasying device, frame etc, to achieve different line diameter product requirement, the main reeling motor is a double speed moment motor.
(2) Reeling shaft have top and bottom two layers, left and right two sides, each side 20 shaft two layers, total 40 pieces shafts.
(3) Reeling motor: 1.2-1.5 N ·m torque motor
4.Advantage:
1). Machine’s body and other key components and parts are produced by our own factory, quality is reliable
2).we only use elcctronic components of international well-known manufactures,such as:Japan NSK bearing,Switzerland SKF belt,France Schneider electric and Shenzhen Inovance inverter ,some machine can equip with SIMENCE PLC
3).we have gotten ISO 9001:2008,CE and TUV certificate
5.After-sell service
Pre-sale training:In order to guarantee the customers are able fully to operate the machine, if the customer need, we can help customer training, includes:
(1) Correct operating mode
(2) Correct maintenance way
(3) Remove simple problem
Guarantees
Since the shipment date, 12 month for mechanical part, and 6 month for electrical part.
Attend the exhibition:
Contact Us
- Jiangsu Jiacheng Technology Co., Ltd.
- Contact nameQian Guoping
- Phone0086-512-58353383
- AddressJuqiao Development Zone, Tangqiao Town,Zhangjiagang City,Jiangsu Province. China Suzhou,Jiangsu
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